Wayne-Dalton 3663-372 installation instructions RETRO-FIT Installations, Top Roller Adjustment

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R7

8000/8100/8200 Track

 

Horizontal Track Height

 

Adjustment (If Required)

 

Tools Needed:

WARNING

 

 

 

Level

FAILURE TO RE-ATTACH HORIZONTAL

 

1/2” Wrench

TRACKS TO THE SUPPORT BEFORE

 

OPENING DOOR CAN CAUSE DOOR

 

Step Ladder

 

TO FALL FROM OVERHEAD POSITION,

 

 

 

 

POSSIBLY CAUSING SEVERE OR FATAL

 

 

INJURY.

 

 

NOTE: Door must be in the fully closed

Perforated

 

position.

Angles

If the vertical track was raised then the horizontal track will need to be adjusted.

 

Remove bolt securing back of horizontal

 

 

Bolt

 

 

 

 

 

track to the perforated angle and reposition

 

 

1"

 

horizontal track UP 1” (25mm) from it’s

 

 

 

original position.

 

 

 

 

Re-attach the horizontal track to the

 

 

Nut

 

perforated angle with the same

 

 

 

 

 

 

 

bolt and nut.

 

 

 

 

Assemble bolt and nut from the direction

 

 

Horizontal

 

shown so bolt will extend inside of track.

 

 

Track

R8

8000/8100/8200 Track

 

 

 

Top Roller Adjustment

 

 

#2 Hole

(If Necessary)

 

 

 

 

 

Tools Needed:

Remove the (3) self-tapping screws from

 

 

 

Power Drill

the top bracket.

 

 

 

Align the top hole of the top bracket with

 

Top

 

 

 

 

7/16" Socket

 

Strut

 

the #2 hole in the end cap and re-attach the

 

 

Driver

 

 

 

top bracket to the end cap with the same

 

 

 

Step Ladder

 

 

 

three self-tapping screws. It may be

 

Self-tapping

Top

 

necessary to relocate the top strut (if

 

Screws

Bracket

 

 

 

 

 

installed) to correctly place the top bracket

 

 

 

 

in its new location.

 

 

End Cap

 

Re-align the top roller in the track by

 

 

 

 

moving top bracket slide out until door

 

#2 Hole with

Flange Nut

 

section is straight up and down. Tighten the

Door Section

Self-tapping

 

 

flange nut.

 

Screw

 

 

 

 

 

 

Repeat for opposite side.

 

 

 

 

 

 

Top Bracket

 

 

 

 

Slide

 

 

 

 

Self-tapping

 

 

 

 

Screws

 

 

 

Top

 

 

 

 

Strut

 

Top Roller

 

 

 

 

 

 

 

 

End Cap

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 6 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

RETRO-FIT INSTALLATIONS

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeCounterbalance above door From bottom Closed door Idrive mounts to Lift cables raise doorSecurity arm manually locks Package Contents Look for this symbol When Installing a NEW Door with AN IdriveInspection Pre-InstallationEyes to Prevent Possible Severe or Fatal Injury Tools Needed System RequirementsWAYNE-DALTON Track Radius Photoelectric LOW Head 10,12,14,15Definition of key words used in this manual Table of ContentsSpring Tension Removal Retro-Fit InstallationDrum Wrap & End Bracket RemovalTorquemaster Plus End Bracket RemovalRemoval Center Bracket & Cable DrumRetro-Fit Installation End Bracket Removal RETRO-FIT TorquemasterVertical Track Height Adjustment Re-Install If NecessaryTop Bracket 8000/8100/8200 TrackTop Roller Adjustment RETRO-FIT InstallationsFailure to RE-ATTACH Horizontal Tracks to the Support Before Opening Door can Cause DoorAssembling Opener InstallationCable Drums Torquemaster InstallationIdrive for Brackets End BracketsIdrive for Torquemaster Installation InstallationCable Drum/ Drive Gear Counterbalance Springs End Bracket InstallationPositioning Support Bracket InstallationAttaching Opener To Support BracketPliers Attaching Disconnect CableSlack between opener and right end PliersMounting Disconnect Pilot drill lag screw location using 1/8 drill bitHandle Bracket 6ftDisconnect Handle Usage Attaching Disconnect HandleDisconnect Aligned and Seated Cable AdjustmentsFor Spring Winding Securing DoorTools Needed Vice Clamps Hands Winding SpringsIMPORTANT! do not Overwind Springs Drum Wrap InstallationRecommended Spring Turns Tools Needed Step LadderIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Power Cord Connecting OpenerAttaching Diffuser For Proper Alignment Photoelectric Eyes are notSensor Unit View of the Opener from the Front Sensor Wire InstallationSecuring the Opener Safety Sensor AlignmentChecking for Obstructions Programming Light Fixture On when program button is pushedProfile Routine Standard Upper Limit On and remain on for 30 secondsProfile Routine Adjusting DetentCustom Upper Limit Work ProperlyOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsDoor activation Read and Follow ALL InstructionsEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation Custom pet position Customizing the SettingsMulti-Door Programming For more profile options go to page 28Maintenance Reconnect Power Power Connection Permanent Wiring OptionConfirm pot nut position* shown below OPENER, Using the Emergency Stations or Transmitters to OpenerProgramming Wireless WallProgramming Remote Controls Disconnect Handle Prior toSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 3/32 pilot hole Cut-Out Template to Aid InstallationDrill Template Pre-drill 5/64 pilot holePatent Information