Wayne-Dalton 3663-372 installation instructions Setting Spring Tension, IMPORTANT! do not Overwind

Page 27

TorqueMaster®

12

 

Setting Spring Tension

 

 

 

 

 

Tools Needed:

See chart below for proper spring tension setting.

 

 

Power Drill

Beginning with the right hand side, ensure the

counterbalance cable is in the first groove of the cable drum.

 

7/16" Socket

NOTE: Apply light pressure to the canoe clip on counter

while winding springs.

Driver

 

 

7/16" Wrench

Using a power drill (high torque/gear reduced to 1300 RPM

preferred) with a 7/16" socket driver, carefully rotate right

 

Step Ladder

hand winding bolt clockwise, until counter shows 2-3 turns.

This will keep the counterbalance cable taut while adjusting

 

 

the left hand side counterbalance cable.

 

Adjust left hand counterbalance cable tension (Refer to step

 

10).

 

NOTE: Single spring applications require no spring winding

 

on left hand side, but need cable tension adjusted.

 

IMPORTANT! Ensure counterbalance cable tension is

 

equal for both sides prior to fully winding spring(s) to

 

appropriate number of turns. If cable tension is unequal,

 

refer to Step 10.

 

See the Spring Turn chart.

 

For SINGLE SPRING applications, return to the right hand

 

side and carefully rotate the winding bolt head clockwise

 

until the counter shows the correct number of turns for your

 

door or the number record during the Pre-Installation

 

Inspection on page II.

 

For DOUBLE SPRING applications, remain on the left

 

hand side and carefully rotate the winding bolt head

 

clockwise until the counter shows the correct number of

 

turns for your door or the number record during the Pre-

 

Installation Inspection on page II. Then return to the right

 

hand side and wind the right hand spring to the required

 

number of turns for your door or the number recorded

 

during the Pre-Installation inspection on page II.

 

IMPORTANT! DO NOT OVERWIND.

 

After spring is wound, hold the lock nut (in back of end

 

bracket) stationary with a 7/16" wrench while rotating the

 

winding bolt clockwise until snug. Tightening of the lock nut

 

prevents spring from unwinding. Repeat for opposite side on

 

double spring Torquemaster® systems.

 

IMPORTANT! CAUTIOUSLY REMOVE VICE CLAMPS FROM

 

VERTICAL TRACKS. ADJUSTMENTS TO THE RECOMMENDED

 

NUMBER OF TURNS MAY BE REQUIRED. IF DOOR RAISES OFF

 

FLOOR UNDER SPRING TENSION ALONE, THEN REDUCE UNTIL

 

RESTS ON FLOOR. IF IS HARD RAISE OR DRIFTS DOWN ITS

 

OWN, ADD TENSION. AN UNBALANCED CAN CAUSE IDRIVE®

 

OPERATION PROBLEMS.

 

IMPORTANT! IF YOU ARE INSTALLING THE IDRIVE®

 

OPENER ON A NEW GARAGE DOOR, REAR SUPPORTS WILL

 

NEED TO BE FABRICATED/ INSTALLED TO SUPPORT THE

 

HORIZONTAL TRACKS. REAR SUPPORTS ARE CONSTRUCTED

 

USING PERFORATED ANGLES, HEX HEAD BOLTS/NUTS AND

 

THEN THE MUST BE SECURELY ATTACHED TO SOUND

 

FRAMING MEMBERS WITH LAG SCREWS. FOR DETAILED

 

INFORMATION ON CONSTRUCTING/ SUPPORTING THE REAR

 

SUPPORTS, REFER TO YOUR DOORS INSTALLATION

 

INSTRUCTIONS AND OWNER’S MANUAL.

 

 

 

7/16” Wrench

Winding

Bolt

Lock Nut

Canoe Clip

7/16” Socket Driver

Power

Drill

Winding

Bolt

Counter

(Sample Setting)

Canoe Clip

NOTE: For 7’ high doors, 8’, 9’, 10’, 16’ or 18’ wide with windows, the recommended number of spring turns is 15.

RECOMMENDED SPRING TURNS

Door Height

Doors 11’-11”

Doors 12’ Wide or

 

Wide or Less

Greater

 

 

 

6’-0”

13-1/2

14

 

 

 

6’-3”

14

14-1/2

 

 

 

6’-5”

14-1/2

15

 

 

 

6’-6”

14-1/2

15

 

 

 

6’-8”

15

15-1/2

 

 

 

6’-9”

15

15-1/2

 

 

 

7’-0”

15-1/2

16

 

 

 

7’-3”

16

16-1/2

 

 

 

7’-6”

16-1/2

17

 

 

 

7’-9”

17

17-1/2

 

 

 

8’-0”

17-1/2

18

 

 

 

IDRIVE® FOR TORQUEMASTER® INSTALLATION

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 20 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 27
Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeIdrive mounts to Lift cables raise door Counterbalance above door From bottom Closed doorSecurity arm manually locks Package Contents Look for this symbol When Installing a NEW Door with AN IdrivePre-Installation InspectionEyes to Prevent Possible Severe or Fatal Injury 10,12,14,15 System RequirementsTools Needed WAYNE-DALTON Track Radius Photoelectric LOW HeadDefinition of key words used in this manual Table of ContentsRemoval Retro-Fit InstallationSpring Tension Removal Drum Wrap & End BracketCenter Bracket & Cable Drum End Bracket RemovalTorquemaster Plus RemovalRetro-Fit Installation End Bracket Removal RETRO-FIT Torquemaster8000/8100/8200 Track Re-Install If NecessaryVertical Track Height Adjustment Top BracketTracks to the Support Before Opening Door can Cause Door RETRO-FIT InstallationsTop Roller Adjustment Failure to RE-ATTACH HorizontalAssembling Opener InstallationTorquemaster Installation Cable DrumsIdrive for Brackets End BracketsInstallation Idrive for Torquemaster InstallationCable Drum/ Drive Gear Counterbalance Springs End Bracket InstallationSupport Bracket InstallationPositioning Support Bracket Attaching Opener ToPliers Attaching Disconnect CablePliers Slack between opener and right end6ft Pilot drill lag screw location using 1/8 drill bitMounting Disconnect Handle BracketAttaching Disconnect Handle Disconnect Handle UsageDisconnect Aligned and Seated Cable AdjustmentsSecuring Door For Spring WindingTools Needed Vice Clamps Hands Winding SpringsTools Needed Step Ladder Drum Wrap InstallationIMPORTANT! do not Overwind Springs Recommended Spring TurnsIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Connecting Opener Power CordAttaching Diffuser Photoelectric Eyes are not For Proper AlignmentSensor Unit View of the Opener from the Front Sensor Wire InstallationSafety Sensor Alignment Securing the OpenerChecking for Obstructions On and remain on for 30 seconds On when program button is pushedProgramming Light Fixture Profile Routine Standard Upper LimitWork Properly Adjusting DetentProfile Routine Custom Upper LimitOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsNever GO Under a STOPPED, Partially Open Door Read and Follow ALL InstructionsDoor activation Emergency DisconnectOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation For more profile options go to page 28 Customizing the SettingsCustom pet position Multi-Door ProgrammingMaintenance Power Connection Permanent Wiring Option Reconnect PowerConfirm pot nut position* shown below Disconnect Handle Prior to Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Programming Remote ControlsSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Drill TemplatePatent Information