Wayne-Dalton 3663-372 installation instructions RETRO-FIT Torquemaster, End Bracket Removal

Page 11

R3

 

 

End

Locking

 

End Bracket Removal

 

Bracket

Pliers

 

 

 

 

 

 

 

 

 

Tools Needed:

To remove the end brackets, follow the

 

 

 

 

Locking Pliers

steps below starting with the right hand

 

 

 

 

end bracket first:

 

 

 

 

 

 

 

 

 

Phillips Head

a. Remove the upper lag screw from the

 

 

 

 

Screwdriver

Upper

 

 

 

end bracket.

 

 

 

Flat Tip

Lag Screw

 

 

 

b. Attach a pair of locking pliers to the

 

 

Lower

 

Screwdriver

 

 

Lag Screw

#10 Phillips

upper portion of the end bracket and

 

 

 

Head

 

 

 

 

Power Drill

hold the end bracket steady while

 

 

 

Screw

 

 

 

 

 

a

 

b

 

7/16” Socket

removing the lower lag screw.

 

 

Driver

If present, remove and save the #10

c

 

 

 

Step Ladder

phillips head screw.

 

 

 

 

 

 

 

 

 

c. Holding the end bracket with the locking

 

 

 

 

 

pliers, carefully pry the end bracket from

 

 

 

 

 

the cable drum with a flat tip

 

 

 

 

 

screwdriver.

 

Cable

 

 

 

 

 

Drum

 

 

 

Repeat for left hand end bracket.

 

 

 

 

 

CAUTION: THE WINDING SHAFT MAY

 

 

 

 

 

ROTATE WHEN REMOVING THE END

 

 

 

 

 

BRACKET AND GEAR.

 

 

 

 

 

 

 

 

Flat Tip

 

R4

 

 

 

Screwdriver

 

Center Bracket & Cable Drum

 

 

Center

 

 

 

 

 

 

 

Torque

Bracket

 

 

Removal

 

 

 

 

 

Tube

 

 

Tools Needed:

To remove the cable drum/center bracket,

 

 

 

 

Power Drill

follow the steps below:

 

 

 

 

a. Remove the two 1/4" lag screws from

 

 

 

 

7/16" Socket

 

 

 

 

the center bracket. Slide center bracket

 

 

 

 

Driver

 

 

 

 

to the right side of the torque tube.

 

 

 

 

 

 

 

 

 

Step Ladder

Lift the right side of the torque tube up

 

 

 

 

 

 

1/4”

 

 

 

and slide the cable drum and center

a

 

 

 

Lag Screws

 

 

 

bracket off the end of the torque tube.

 

 

 

 

 

 

 

 

 

Discard the center bracket.

b

 

Counterbalance

 

 

 

 

Cable

 

 

b. Drape the cable drum over the flagangle

 

 

Winding

 

 

by the counterbalance cable and re-align

 

 

 

 

 

 

Shaft

 

 

the groove in the winding shaft with the

 

Round Notch

 

 

 

 

 

 

round notch in the flagangle.

 

in Flagangle

Flagangle

 

 

 

 

 

 

Once aligned, lower the winding shaft

 

 

 

 

 

and torque tube onto the flagangle.

 

 

 

 

 

Repeat cable drum removal for left side.

 

 

 

 

 

After completing this step, continue with

 

 

Cable

 

 

Step R5 on page 5.

 

 

Drum

 

 

 

 

 

 

RETRO-FIT TORQUEMASTER®

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 4 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeSecurity arm manually locks Idrive mounts to Lift cables raise doorCounterbalance above door From bottom Closed door Package Contents Look for this symbol When Installing a NEW Door with AN IdriveEyes to Prevent Possible Severe or Fatal Injury Pre-InstallationInspection 10,12,14,15 System RequirementsTools Needed WAYNE-DALTON Track Radius Photoelectric LOW HeadDefinition of key words used in this manual Table of ContentsRemoval Retro-Fit InstallationSpring Tension Removal Drum Wrap & End BracketCenter Bracket & Cable Drum End Bracket RemovalTorquemaster Plus RemovalRetro-Fit Installation End Bracket Removal RETRO-FIT Torquemaster8000/8100/8200 Track Re-Install If NecessaryVertical Track Height Adjustment Top BracketTracks to the Support Before Opening Door can Cause Door RETRO-FIT InstallationsTop Roller Adjustment Failure to RE-ATTACH HorizontalAssembling Opener InstallationIdrive for Torquemaster InstallationCable Drums Brackets End BracketsCable Drum/ Drive Gear InstallationIdrive for Torquemaster Installation Counterbalance Springs End Bracket InstallationSupport Bracket InstallationPositioning Support Bracket Attaching Opener ToPliers Attaching Disconnect CablePliers Slack between opener and right end6ft Pilot drill lag screw location using 1/8 drill bitMounting Disconnect Handle BracketDisconnect Attaching Disconnect HandleDisconnect Handle Usage Aligned and Seated Cable AdjustmentsTools Needed Vice Clamps Securing DoorFor Spring Winding Hands Winding SpringsTools Needed Step Ladder Drum Wrap InstallationIMPORTANT! do not Overwind Springs Recommended Spring TurnsIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Attaching Diffuser Connecting OpenerPower Cord Sensor Unit Photoelectric Eyes are notFor Proper Alignment View of the Opener from the Front Sensor Wire InstallationChecking for Obstructions Safety Sensor AlignmentSecuring the Opener On and remain on for 30 seconds On when program button is pushedProgramming Light Fixture Profile Routine Standard Upper LimitWork Properly Adjusting DetentProfile Routine Custom Upper LimitOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsNever GO Under a STOPPED, Partially Open Door Read and Follow ALL InstructionsDoor activation Emergency DisconnectOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation For more profile options go to page 28 Customizing the SettingsCustom pet position Multi-Door ProgrammingMaintenance Confirm pot nut position* shown below Power Connection Permanent Wiring OptionReconnect Power Disconnect Handle Prior to Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Programming Remote ControlsSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Drill TemplatePatent Information