Wayne-Dalton 3663-372 Definition of key words used in this manual, Table of Contents

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Table of Contents

Package Contents

I.

Pre-Installation Inspection

II, III.

Tools Needed

IV.

Important Safety Instructions

V.

Retro-Fit Installations

1-6.

idrive® for Torquemaster® Installation

7-21.

Pre-Operation

21-32.

Operation

33-38.

Maintenance

38.

Power Connection-Permanent Wiring Option

39.

Programming Wireless Wall Station(s) or Transmitter(s) to Opener

40.

Troubleshooting

41-42.

Warranty

43.

Customer Service Number

44.

Drill Template

44.

Definition of key words used in this manual:

WARNING

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: REQUIRED STEP FOR SAFE AND PROPER DOOR OPERATION.

NOTE: Information assuring proper installation of the door.

WARNING

INCORRECT INSTALLATION CAN LEAD TO SEVERE OR FATAL INJURY. FOLLOW THESE INSTRUCTIONS CAREFULLY.

IMPORTANT SAFETY INSTRUCTIONS

1.READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.

2.Do not connect the opener to electrical power until instructed to do so.

3.Install the entrapment warning label next to the wall station in a prominent location. Install the emergency disconnect label next to the emergency disconnect.

4.Remove all ropes and remove, or make inoperative in the unlocked position, all locks connected to the garage door before installing the opener.

5.Do not wear rings, watches or loose clothing when installing or servicing a garage door system.

6.It is important that you install all the components supplied with the idrive® opener, i.e., wall stations, safety sensors, etc. Use

of parts not supplied by Wayne-Dalton Corp. may cause the opener to malfunction and create unsafe conditions.

7.Wear safety glasses for eye protection when installing or servicing the opener or door.

8.Install opener on a properly balanced and operating garage door. Have a qualified service person make adjustments/repairs to cables, spring assemblies, and other hardware before installing the opener. An improperly balanced door could cause severe injury.

9.Where possible, install the opener seven feet or more above the floor. Mount the emergency disconnect six feet above the floor.

10.Locate the wall station: (a) within sight of door, (b) at a minimum height of five feet, so small children cannot reach it, and (c) away from all moving parts of the door.

11.After installing the opener, the door must reverse when it contacts a 1- 1/2” high object (or 2 x 4 board laid flat) on the floor.

12.Installation and wiring must comply with local building and electrical codes. Connect the power cord to a properly grounded outlet. Do not remove the ground pin from power cord.

AFTER INSTALLATION IS COMPLETE, FASTEN THIS MANUAL NEAR GARAGE DOOR. PERFORM MONTHLY OBSTRUCTION TEST AND MAINTENANCE AS RECOMMENDED. SEE PAGES 31, 32 AND 38.

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. V You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeCounterbalance above door From bottom Closed door Idrive mounts to Lift cables raise doorSecurity arm manually locks Package Contents Look for this symbol When Installing a NEW Door with AN IdriveInspection Pre-InstallationEyes to Prevent Possible Severe or Fatal Injury 10,12,14,15 System RequirementsTools Needed WAYNE-DALTON Track Radius Photoelectric LOW HeadDefinition of key words used in this manual Table of ContentsRemoval Retro-Fit InstallationSpring Tension Removal Drum Wrap & End BracketCenter Bracket & Cable Drum End Bracket RemovalTorquemaster Plus RemovalRetro-Fit Installation End Bracket Removal RETRO-FIT Torquemaster8000/8100/8200 Track Re-Install If NecessaryVertical Track Height Adjustment Top BracketTracks to the Support Before Opening Door can Cause Door RETRO-FIT InstallationsTop Roller Adjustment Failure to RE-ATTACH HorizontalAssembling Opener InstallationCable Drums Torquemaster InstallationIdrive for Brackets End BracketsIdrive for Torquemaster Installation InstallationCable Drum/ Drive Gear Counterbalance Springs End Bracket InstallationSupport Bracket InstallationPositioning Support Bracket Attaching Opener ToPliers Attaching Disconnect CablePliers Slack between opener and right end6ft Pilot drill lag screw location using 1/8 drill bitMounting Disconnect Handle BracketDisconnect Handle Usage Attaching Disconnect HandleDisconnect Aligned and Seated Cable AdjustmentsFor Spring Winding Securing DoorTools Needed Vice Clamps Hands Winding SpringsTools Needed Step Ladder Drum Wrap InstallationIMPORTANT! do not Overwind Springs Recommended Spring TurnsIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Power Cord Connecting OpenerAttaching Diffuser For Proper Alignment Photoelectric Eyes are notSensor Unit View of the Opener from the Front Sensor Wire InstallationSecuring the Opener Safety Sensor AlignmentChecking for Obstructions On and remain on for 30 seconds On when program button is pushedProgramming Light Fixture Profile Routine Standard Upper LimitWork Properly Adjusting DetentProfile Routine Custom Upper LimitOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsNever GO Under a STOPPED, Partially Open Door Read and Follow ALL InstructionsDoor activation Emergency DisconnectOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation For more profile options go to page 28 Customizing the SettingsCustom pet position Multi-Door ProgrammingMaintenance Reconnect Power Power Connection Permanent Wiring OptionConfirm pot nut position* shown below Disconnect Handle Prior to Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Programming Remote ControlsSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Drill TemplatePatent Information