Wayne-Dalton 3663-372 End Bracket Removal, Torquemaster Plus, Center Bracket & Cable Drum

Page 9

R3

End Bracket Removal

 

Tools Needed:

To remove end brackets, start with the right

Power Drill

hand end bracket and remove (1) 5/16”-18

x 3/4” carriage bolt, 3/4” washer and hex

 

7/16” Socket

nut; then the 5/16” x 1-5/8” hex head lag

Driver

screw holding the bracket to the jamb.

1/2” Wrench

Repeat for left hand end bracket.

End Bracket (Right Hand)

TORQUEMASTER® PLUS

Step Ladder

CAUTION: THE WINDING SHAFT MAY

 

ROTATE WHEN REMOVING THE END

 

BRACKET AND GEAR.

5/16” X 1-5/8” Hex Head Lag

5/16” - 18 X 3/4” Carriage Bolt

3/4” WASHER

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Upper

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RETRO-FIT

R4

Center Bracket & Cable Drum

 

 

Removal

 

To remove the cable drum/center bracket,

Tools Needed:

Power Drill

follow the steps below:

a. Remove the two 1/4" lag screws from

7/16" Socket

the center bracket. slide center bracket

Driver

to the right side of the torque tube.

 

Step Ladder

Lift the right side of the torque tube up

 

 

and slide the cable drum and center

 

bracket off the end of the torque tube.

 

discard the center bracket.

 

b. Drape the cable drum over the flagangle

 

by the counterbalance cable and re-align

 

the groove in the winding shaft with the

 

round notch in the flagangle.

 

Once aligned, lower the winding shaft

 

and torque tube onto the flagangle.

 

Repeat cable drum removal for left side.

 

After completing this step, continue with

 

Step R5 on page 5.

 

 

Center

Bracket

Torque

Tube

a

1/4”

Lag Screws

 

b

 

Splines

Groove

Winding Shaft

 

Drum

 

Wrap

Cable

Round Notch

Drum

Flagangle

 

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 2 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeIdrive mounts to Lift cables raise door Counterbalance above door From bottom Closed doorSecurity arm manually locks Package Contents Look for this symbol When Installing a NEW Door with AN IdrivePre-Installation InspectionEyes to Prevent Possible Severe or Fatal Injury Tools Needed System RequirementsWAYNE-DALTON Track Radius Photoelectric LOW Head 10,12,14,15Definition of key words used in this manual Table of ContentsSpring Tension Removal Retro-Fit InstallationDrum Wrap & End Bracket RemovalTorquemaster Plus End Bracket RemovalRemoval Center Bracket & Cable DrumRetro-Fit Installation End Bracket Removal RETRO-FIT TorquemasterVertical Track Height Adjustment Re-Install If NecessaryTop Bracket 8000/8100/8200 TrackTop Roller Adjustment RETRO-FIT InstallationsFailure to RE-ATTACH Horizontal Tracks to the Support Before Opening Door can Cause DoorAssembling Opener InstallationTorquemaster Installation Cable DrumsIdrive for Brackets End BracketsInstallation Idrive for Torquemaster InstallationCable Drum/ Drive Gear Counterbalance Springs End Bracket InstallationPositioning Support Bracket InstallationAttaching Opener To Support BracketPliers Attaching Disconnect CableSlack between opener and right end PliersMounting Disconnect Pilot drill lag screw location using 1/8 drill bitHandle Bracket 6ftAttaching Disconnect Handle Disconnect Handle UsageDisconnect Aligned and Seated Cable AdjustmentsSecuring Door For Spring WindingTools Needed Vice Clamps Hands Winding SpringsIMPORTANT! do not Overwind Springs Drum Wrap InstallationRecommended Spring Turns Tools Needed Step LadderIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Connecting Opener Power CordAttaching Diffuser Photoelectric Eyes are not For Proper AlignmentSensor Unit View of the Opener from the Front Sensor Wire InstallationSafety Sensor Alignment Securing the OpenerChecking for Obstructions Programming Light Fixture On when program button is pushedProfile Routine Standard Upper Limit On and remain on for 30 secondsProfile Routine Adjusting DetentCustom Upper Limit Work ProperlyOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsDoor activation Read and Follow ALL InstructionsEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation Custom pet position Customizing the SettingsMulti-Door Programming For more profile options go to page 28Maintenance Power Connection Permanent Wiring Option Reconnect PowerConfirm pot nut position* shown below OPENER, Using the Emergency Stations or Transmitters to OpenerProgramming Wireless WallProgramming Remote Controls Disconnect Handle Prior toSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 3/32 pilot hole Cut-Out Template to Aid InstallationDrill Template Pre-drill 5/64 pilot holePatent Information