Wayne-Dalton 3663-372 installation instructions Cable Drums, Torquemaster Installation, Idrive for

Page 15

TorqueMaster® Plus Installation

2

Cable Drums

 

Tools Needed:

NOTE: If you have a Torquemaster®

Tape Measure

counterbalance, skip this step and continue

with Step 2 on page 10. If you have a

 

Step Ladder

Torquemaster® Plus counterbalance system,

complete Steps 2-3 on pages 8 and 9.

 

 

IMPORTANT! RIGHT AND LEFT HAND IS

 

ALWAYS DETERMINED FROM INSIDE THE

 

GARAGE LOOKING OUT.

 

Shake the TorqueMaster® spring tube

 

assembly gently to extend the winding shafts

 

out about 5" on each side. For single spring

 

applications, there will be no left hand spring

 

in the TorqueMaster® spring tube assembly.

 

Lift the TorqueMaster® spring tube assembly

 

and rest it on the top of the flagangles.

 

NOTE: Cable drums are marked right and

 

left hand. Cable drums and TorqueMaster®

 

spring tube assembly are cam shaped to fit

 

together only one way.

 

Pre-wrap the Torquemaster® Plus cable

 

drum with the counter balance cable 1-1/2

 

wraps (see illustrations).

 

To install the cable drum, slide the correct

 

cable drum over the winding shaft until the

Drums come with drum wraps pre-installed

on them.

TorqueMaster® Spring Tube

 

 

 

 

Right Drum

Counterbalance Cable

Assembly (Cam Peak Straight Up)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5”

1-1/2 Wrap Shown

(Right hand cable drum shown, left hand cable drum is

symmetrically opposite)

TORQUEMASTER® INSTALLATION

cable drum seats against the TorqueMaster®

spring tube assembly.

The winding shaft must extend past the

cable drum far enough to expose the splines

and the groove. Align the winding shaft

groove with the round notch in the flagangle.

For double spring applications, repeat for

opposite side.

For single spring applications, insert

the loose winding shaft into the left hand

cable drum prior to sliding the cable drum

over the TorqueMaster® spring tube

assembly.

Cam Peak

Straight Up

Groove

Round Notch

Flagangle

Splines

Winding Shaft

Cable

Drum

IDRIVE® FOR

NOTE: On single spring applications, take

care in handling the loose winding shaft (left

side) so that it does not slide back into the

TorqueMaster® spring tube assembly.

Cam Peak

Straight Up

Cable Drum

Groove

Counterbalance Cable

Winding Shaft

Splines

Loose Winding Shaft

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 8 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeIdrive mounts to Lift cables raise door Counterbalance above door From bottom Closed doorSecurity arm manually locks Package Contents Look for this symbol When Installing a NEW Door with AN IdrivePre-Installation InspectionEyes to Prevent Possible Severe or Fatal Injury 10,12,14,15 System RequirementsTools Needed WAYNE-DALTON Track Radius Photoelectric LOW HeadDefinition of key words used in this manual Table of ContentsRemoval Retro-Fit InstallationSpring Tension Removal Drum Wrap & End BracketCenter Bracket & Cable Drum End Bracket RemovalTorquemaster Plus RemovalRetro-Fit Installation End Bracket Removal RETRO-FIT Torquemaster8000/8100/8200 Track Re-Install If NecessaryVertical Track Height Adjustment Top BracketTracks to the Support Before Opening Door can Cause Door RETRO-FIT InstallationsTop Roller Adjustment Failure to RE-ATTACH HorizontalAssembling Opener InstallationTorquemaster Installation Cable DrumsIdrive for Brackets End BracketsInstallation Idrive for Torquemaster InstallationCable Drum/ Drive Gear Counterbalance Springs End Bracket InstallationSupport Bracket InstallationPositioning Support Bracket Attaching Opener ToPliers Attaching Disconnect CablePliers Slack between opener and right end6ft Pilot drill lag screw location using 1/8 drill bitMounting Disconnect Handle BracketAttaching Disconnect Handle Disconnect Handle UsageDisconnect Aligned and Seated Cable AdjustmentsSecuring Door For Spring WindingTools Needed Vice Clamps Hands Winding SpringsTools Needed Step Ladder Drum Wrap InstallationIMPORTANT! do not Overwind Springs Recommended Spring TurnsIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Connecting Opener Power CordAttaching Diffuser Photoelectric Eyes are not For Proper AlignmentSensor Unit View of the Opener from the Front Sensor Wire InstallationSafety Sensor Alignment Securing the OpenerChecking for Obstructions On and remain on for 30 seconds On when program button is pushedProgramming Light Fixture Profile Routine Standard Upper LimitWork Properly Adjusting DetentProfile Routine Custom Upper LimitOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsNever GO Under a STOPPED, Partially Open Door Read and Follow ALL InstructionsDoor activation Emergency DisconnectOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation For more profile options go to page 28 Customizing the SettingsCustom pet position Multi-Door ProgrammingMaintenance Power Connection Permanent Wiring Option Reconnect PowerConfirm pot nut position* shown below Disconnect Handle Prior to Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Programming Remote ControlsSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 5/64 pilot hole Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Drill TemplatePatent Information