Wayne-Dalton 3663-372 installation instructions Retro-Fit Installation

Page 10

Retro-Fit TorqueMaster®

 

 

R1

Retro-Fit Installation

Drum

 

 

 

 

Wrap

 

 

Spring Tension Removal

 

 

Tools Needed:

Counterbalance spring tension must be

 

 

7/16" Wrench

relieved before removing any hardware.

Cable

 

WARNING

Drum

 

Power Drill

 

7/16”

7/16"

A POWERFUL SPRING RELEASING ITS

 

Wrench

 

 

ENERGY SUDDENLY CAN CAUSE SEVERE,

 

 

Socket Driver

 

Lock Nut

EVEN FATAL INJURY.

 

Step Ladder

Counter

 

 

 

NOTE: Warning tag removed for illustration

Balance

 

 

 

 

clarity.

Cable

 

 

 

 

 

Place door in the fully closed position and

 

Winding

 

remove drum wraps from cable drums (if

7/16”

 

Bolt

 

installed).

Socket Driver

 

 

 

 

 

 

Using a 7/16" wrench, loosen lock nut on

Power

 

 

the back of the end bracket. Using a power

Drill

 

 

 

 

 

drill (high torque/gear reduced to 1300 RPM

 

 

 

preferred), with a 7/16" socket driver,

 

 

 

unwind the right hand winding bolt counter

 

 

 

clockwise until the counter cover shows “0”

 

End Brackets

 

(zero). If the door has two springs, repeat

 

(Metal)

 

 

Worm

 

this process for the left hand side.

 

Gear

 

NOTE: A door with only one spring will not

 

 

 

have a counter assembly on the left hand

 

 

 

side.

 

 

 

NOTE: Spring(s) is/are fully unwound when

 

 

 

counterbalance cables have no tension.

 

 

 

CAUTION: DO NOT USE AN IMPACT GUN

 

 

 

TO UNWIND THE SPRINGS!

 

 

 

NOTE: It is recommended that cable drums

 

 

 

and end bracket assemblies get updated to

Winding

 

 

current designs for optimal performance.

 

 

current end brackets are made of metal

Bolt

 

 

 

 

 

instead of plastic, and counter cover and

 

 

 

worm gears are made of grey plastic, instead

 

 

 

of black and white plastic. If new parts are

 

Counter

 

required, contact Wayne-Dalton customer

 

 

 

Cover

 

service.

 

 

R2

Right Hand Counter Removal

 

End Brackets

 

(Metal)

 

Counter

 

 

 

Gear

Tools Needed:

IMPORTANT! RIGHT AND LEFT HAND IS

 

 

Flat Tip

ALWAYS DETERMINED FROM INSIDE THE

 

 

GARAGE LOOKING OUT.

 

 

Screwdriver

 

Counter

Remove the counter cover. Slide a flat tip

 

Step Ladder

Flat Tip

Cover

screwdriver between the end bracket and

 

 

Screwdriver

 

 

the counter gear.

 

 

Gently pull the counter gear away from the end bracket. If the door has two springs, repeat this process for the opposite side.

3Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

Image 10
Contents Important Notice Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008Counterbalance above door From bottom Closed door Idrive mounts to Lift cables raise doorSecurity arm manually locks Package Contents When Installing a NEW Door with AN Idrive Look for this symbolInspection Pre-InstallationEyes to Prevent Possible Severe or Fatal Injury WAYNE-DALTON Track Radius Photoelectric LOW Head System RequirementsTools Needed 10,12,14,15Table of Contents Definition of key words used in this manualDrum Wrap & End Bracket Retro-Fit InstallationSpring Tension Removal RemovalRemoval End Bracket RemovalTorquemaster Plus Center Bracket & Cable DrumRetro-Fit Installation RETRO-FIT Torquemaster End Bracket RemovalTop Bracket Re-Install If NecessaryVertical Track Height Adjustment 8000/8100/8200 TrackFailure to RE-ATTACH Horizontal RETRO-FIT InstallationsTop Roller Adjustment Tracks to the Support Before Opening Door can Cause DoorInstallation Assembling OpenerCable Drums Torquemaster InstallationIdrive for End Brackets BracketsIdrive for Torquemaster Installation InstallationCable Drum/ Drive Gear End Bracket Installation Counterbalance SpringsAttaching Opener To InstallationPositioning Support Bracket Support BracketSlack between opener and right end Attaching Disconnect CablePliers PliersHandle Bracket Pilot drill lag screw location using 1/8 drill bitMounting Disconnect 6ftDisconnect Handle Usage Attaching Disconnect HandleDisconnect Cable Adjustments Aligned and SeatedFor Spring Winding Securing DoorTools Needed Vice Clamps Winding Springs HandsRecommended Spring Turns Drum Wrap InstallationIMPORTANT! do not Overwind Springs Tools Needed Step LadderSetting Spring Tension IMPORTANT! do not OverwindMounting Wall Station Garage DoorInstalling Battery PRE-OPERATIONInstalling the Light Fixture Power Cord Connecting OpenerAttaching Diffuser For Proper Alignment Photoelectric Eyes are notSensor Unit Sensor Wire Installation View of the Opener from the FrontSecuring the Opener Safety Sensor AlignmentChecking for Obstructions Profile Routine Standard Upper Limit On when program button is pushedProgramming Light Fixture On and remain on for 30 secondsCustom Upper Limit Adjusting DetentProfile Routine Work ProperlyLock Arm Installation OperationLock Arm Installation Contact Obstruction TestTesting the Safety Sensors Fatal Injury MAY ResultEmergency Disconnect Read and Follow ALL InstructionsDoor activation Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Programming/Training HomeLink Unit Teaching HomeLink to the idrive openerOperation Multi-Door Programming Customizing the SettingsCustom pet position For more profile options go to page 28Maintenance Reconnect Power Power Connection Permanent Wiring OptionConfirm pot nut position* shown below Programming Remote Controls Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Disconnect Handle Prior toTroubleshooting Symptom Probable Cause Corrective ActionLock Arm Troubleshooting TroubleshootingoperationDalton dealer or distributor Drill Template Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Pre-drill 5/64 pilot holePatent Information