Wayne-Dalton 3663-372 installation instructions End Bracket Installation, Counterbalance Springs

Page 18

3End Bracket Installation

Tools Needed:

IMPORTANT! WARNING TAGS MUST BE

Power Drill

SECURELY ATTACHED TO BOTH END

BRACKETS.

3/32” Drill Bit

Slide the right hand end bracket over

7/16”

the drive gear. Replace #10 phillips head

Socket Driver

screw that was removed in Step R3. Secure

Phillips Head

end bracket and the flagangle to the jamb

Screwdriver

using (2) 5/16” x 1-5/8" lag screws.

Step Ladder

NOTE: Older end brackets may not have

 

a hole needed for the opener’s emergency

 

disconnect cable. If the right hand end

 

bracket does not have a hole for the

 

disconnect cable, drill a 3/32" (3mm) hole

 

as shown prior to installing the end bracket.

 

Install the right side counter gear, with

 

the missing tooth toward the outside and

 

away from the end bracket. Press the

 

counter gear onto the end bracket until

 

snaps engage.

 

Select the right hand counter cover and

 

align the hex of the counter cam with

 

the end of the winding shaft. Also, align the

 

“0” on the counter cover with the raised rib

 

on the end bracket. Press the counter cover

 

 

against the counter gear until it locks into

 

place.

 

Repeat for left hand side for double

 

spring applications.

 

NOTE: No drive gear, counter gear or

 

counter cover is required on left hand side

 

for single spring applications. Only an end

 

bracket is needed.

 

IMPORTANT! AT THIS TIME DO NOT WIND

 

COUNTERBALANCE SPRINGS!

 

After completing this step, continue with

 

Step 4 on page 12.

 

 

 

End Bracket

Warning

 

 

Tag

5/16 x 1-5/8”

 

 

Lag Screws

 

 

 

 

#10 Phillips

 

 

Head

 

 

Screw

 

 

Flagangle

 

 

1/4”

1/8”

 

3/32” Hole

 

 

 

Winding

 

 

Shaft Inside End

 

Bracket

Counter

 

 

 

 

Gear

 

 

Missing

 

 

Tooth

 

 

Counter

 

 

Cover

Raised Rib

 

 

 

Hex of the

 

 

Counter Cam

 

11Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need.

You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

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Contents Important Notice Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008Idrive mounts to Lift cables raise door Counterbalance above door From bottom Closed doorSecurity arm manually locks Package Contents When Installing a NEW Door with AN Idrive Look for this symbolPre-Installation InspectionEyes to Prevent Possible Severe or Fatal Injury WAYNE-DALTON Track Radius Photoelectric LOW Head System RequirementsTools Needed 10,12,14,15Table of Contents Definition of key words used in this manualDrum Wrap & End Bracket Retro-Fit InstallationSpring Tension Removal RemovalRemoval End Bracket RemovalTorquemaster Plus Center Bracket & Cable DrumRetro-Fit Installation RETRO-FIT Torquemaster End Bracket RemovalTop Bracket Re-Install If NecessaryVertical Track Height Adjustment 8000/8100/8200 TrackFailure to RE-ATTACH Horizontal RETRO-FIT InstallationsTop Roller Adjustment Tracks to the Support Before Opening Door can Cause DoorInstallation Assembling OpenerTorquemaster Installation Cable DrumsIdrive for End Brackets BracketsInstallation Idrive for Torquemaster InstallationCable Drum/ Drive Gear End Bracket Installation Counterbalance SpringsAttaching Opener To InstallationPositioning Support Bracket Support BracketSlack between opener and right end Attaching Disconnect CablePliers PliersHandle Bracket Pilot drill lag screw location using 1/8 drill bitMounting Disconnect 6ftAttaching Disconnect Handle Disconnect Handle UsageDisconnect Cable Adjustments Aligned and SeatedSecuring Door For Spring WindingTools Needed Vice Clamps Winding Springs HandsRecommended Spring Turns Drum Wrap InstallationIMPORTANT! do not Overwind Springs Tools Needed Step LadderSetting Spring Tension IMPORTANT! do not OverwindMounting Wall Station Garage DoorInstalling Battery PRE-OPERATIONInstalling the Light Fixture Connecting Opener Power CordAttaching Diffuser Photoelectric Eyes are not For Proper AlignmentSensor Unit Sensor Wire Installation View of the Opener from the FrontSafety Sensor Alignment Securing the OpenerChecking for Obstructions Profile Routine Standard Upper Limit On when program button is pushedProgramming Light Fixture On and remain on for 30 secondsCustom Upper Limit Adjusting DetentProfile Routine Work ProperlyLock Arm Installation OperationLock Arm Installation Contact Obstruction TestTesting the Safety Sensors Fatal Injury MAY ResultEmergency Disconnect Read and Follow ALL InstructionsDoor activation Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Programming/Training HomeLink Unit Teaching HomeLink to the idrive openerOperation Multi-Door Programming Customizing the SettingsCustom pet position For more profile options go to page 28Maintenance Power Connection Permanent Wiring Option Reconnect PowerConfirm pot nut position* shown below Programming Remote Controls Stations or Transmitters to OpenerProgramming Wireless WallOPENER, Using the Emergency Disconnect Handle Prior toTroubleshooting Symptom Probable Cause Corrective ActionLock Arm Troubleshooting TroubleshootingoperationDalton dealer or distributor Drill Template Cut-Out Template to Aid InstallationPre-drill 3/32 pilot hole Pre-drill 5/64 pilot holePatent Information