Wayne-Dalton 3663-372 Cable Drum/ Drive Gear, Idrive for Torquemaster Installation

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TorqueMaster® Installation

 

 

 

 

2

Cable Drum/ Drive Gear

Torque

Groove

 

1/2 Wrap Shown

Tube

 

 

 

 

 

 

Installation

 

 

 

 

Tools Needed:

NOTE: If you just installed the

 

 

 

 

Step Ladder

Torquemaster® Plus counterbalance,

Winding

 

 

Counterbalance

continue with Step 4 on page 12. If you

Splines

 

Cable

 

Shaft

 

 

 

have the Torquemaster® counterbalance

 

Cable Drum

 

 

 

system, complete Steps 2-3 on pages 10

 

 

 

 

 

and 11.

 

 

 

Flag Angle

 

Shake the torque tube gently to extend the

 

 

 

 

 

winding shafts out about 5" on each side.

 

 

 

 

 

For single spring applications, there will be

 

 

Winding

Winding

 

no left hand spring in the torque tube.

 

 

Shaft Groove

 

 

 

Shaft Groove

 

 

 

align and seated

 

 

 

 

 

 

Lift the torque tube and rest it on the top of

 

 

 

in ro

 

 

 

 

 

 

the flagangles. Orient torque tube so that

 

 

 

 

 

back of opener is flat against header/

 

 

Round

 

 

mounting surface.

Torque

 

Notch

 

 

Cable Drum

 

 

 

NOTE: Cable drums and torque tube are

Tube

 

 

 

 

 

 

 

 

cam shaped to fit together only one way.

 

 

 

 

 

Pre-wrap the Torquemaster® cable drum

 

 

 

 

 

with the counter balance cable 1/2 wrap

 

 

 

 

 

(see illustrations).

 

 

 

 

 

To install the cable drum, slide the cable

Left Hand Side

Groove

 

 

drum over the winding shaft until the cable

Single Spring Application

 

 

 

drum seats against the torque tube. The

 

 

 

 

 

 

 

 

winding shaft must extend past the cable

 

 

 

 

 

drum far enough to expose the splines and

 

 

 

Torsion

 

the groove.

 

 

Round

 

 

 

Tube

 

 

 

 

Notch

Loose

 

Align the winding shaft groove with

 

 

 

Winding

 

the round notch in the flagangle.

 

 

 

Shaft

 

 

 

 

 

 

Repeat for opposite side for double spring

 

Cable

 

 

 

applications.

 

 

 

 

 

Drum

 

 

 

 

 

 

Flagangle

 

For single spring applications, insert

 

 

 

 

 

 

 

 

 

the loose winding shaft into the left hand

 

 

 

 

 

cable drum prior to sliding the cable drum

 

Cable

 

 

 

over the torque tube.

 

 

 

 

 

Drum

Winding

 

 

NOTE: On single spring applications, take

 

 

Shaft Splines

 

 

 

 

 

 

 

care in handling the loose winding shaft

 

 

 

Lubricating

 

(left side) so that it does not slide back into

 

 

 

 

 

 

 

Oil

 

the torque tube.

 

 

 

 

 

 

 

 

 

Beginning with the right hand side, lubricate

 

 

 

 

 

entire circumference of the drive gear

 

Flagangle

 

Drive

 

with lubricating oil. Slide the drive gear onto

 

 

 

Gear

 

 

 

 

 

 

the winding shaft splines until it touches

 

 

 

 

 

the flagangle.

 

 

Cable

 

 

 

 

 

 

 

NOTE: On single spring applications,

 

 

Drum

 

 

 

 

 

 

 

no drive gear is required on the left side.

 

 

 

 

 

NOTE: If additional lubricating oil is

 

 

 

 

 

required “Dura-Lube Engine Oil Treatment”

 

 

 

Drive

 

is recommended.

 

 

 

Gear

 

 

 

 

 

Winding

 

 

 

 

 

Shaft

Please Do Not Return This Product To The Store. Call Us Directly! Our Trained Technicians Will Answer Your Questions and/or Ship Any Parts You May Need. 10 You can reach us Toll Free at 1-888-827-3667 for Consumer Assistance or online at www.wayne-dalton.com

IDRIVE® FOR TORQUEMASTER® INSTALLATION

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Contents Copyright 2008 Wayne-Dalton Corp Rev 7 7/16/2008 Important NoticeSecurity arm manually locks Idrive mounts to Lift cables raise doorCounterbalance above door From bottom Closed door Package Contents Look for this symbol When Installing a NEW Door with AN IdriveEyes to Prevent Possible Severe or Fatal Injury Pre-InstallationInspection Tools Needed System RequirementsWAYNE-DALTON Track Radius Photoelectric LOW Head 10,12,14,15Definition of key words used in this manual Table of ContentsSpring Tension Removal Retro-Fit InstallationDrum Wrap & End Bracket RemovalTorquemaster Plus End Bracket RemovalRemoval Center Bracket & Cable DrumRetro-Fit Installation End Bracket Removal RETRO-FIT TorquemasterVertical Track Height Adjustment Re-Install If NecessaryTop Bracket 8000/8100/8200 TrackTop Roller Adjustment RETRO-FIT InstallationsFailure to RE-ATTACH Horizontal Tracks to the Support Before Opening Door can Cause DoorAssembling Opener InstallationIdrive for Torquemaster InstallationCable Drums Brackets End BracketsCable Drum/ Drive Gear InstallationIdrive for Torquemaster Installation Counterbalance Springs End Bracket InstallationPositioning Support Bracket InstallationAttaching Opener To Support BracketPliers Attaching Disconnect CableSlack between opener and right end PliersMounting Disconnect Pilot drill lag screw location using 1/8 drill bitHandle Bracket 6ftDisconnect Attaching Disconnect HandleDisconnect Handle Usage Aligned and Seated Cable AdjustmentsTools Needed Vice Clamps Securing DoorFor Spring Winding Hands Winding SpringsIMPORTANT! do not Overwind Springs Drum Wrap InstallationRecommended Spring Turns Tools Needed Step LadderIMPORTANT! do not Overwind Setting Spring TensionGarage Door Mounting Wall StationPRE-OPERATION Installing BatteryInstalling the Light Fixture Attaching Diffuser Connecting OpenerPower Cord Sensor Unit Photoelectric Eyes are notFor Proper Alignment View of the Opener from the Front Sensor Wire InstallationChecking for Obstructions Safety Sensor AlignmentSecuring the Opener Programming Light Fixture On when program button is pushedProfile Routine Standard Upper Limit On and remain on for 30 secondsProfile Routine Adjusting DetentCustom Upper Limit Work ProperlyOperation Lock Arm InstallationContact Obstruction Test Lock Arm InstallationFatal Injury MAY Result Testing the Safety SensorsDoor activation Read and Follow ALL InstructionsEmergency Disconnect Never GO Under a STOPPED, Partially Open DoorOperating the Wireless Wall Station Teaching HomeLink to the idrive opener Programming/Training HomeLink UnitOperation Custom pet position Customizing the SettingsMulti-Door Programming For more profile options go to page 28Maintenance Confirm pot nut position* shown below Power Connection Permanent Wiring OptionReconnect Power OPENER, Using the Emergency Stations or Transmitters to OpenerProgramming Wireless WallProgramming Remote Controls Disconnect Handle Prior toSymptom Probable Cause Corrective Action TroubleshootingTroubleshootingoperation Lock Arm TroubleshootingDalton dealer or distributor Pre-drill 3/32 pilot hole Cut-Out Template to Aid InstallationDrill Template Pre-drill 5/64 pilot holePatent Information