Conair GB/ WSB manual Gravimetric Batch Blenders WSB 240/440 and 240/440R Models, WSB442

Page 108

SPECIFICATIONS

Top View

TPBS003/1199

GRAVIMETRIC BATCH BLENDERS WSB 240/440 and 240/440R Models

D

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

MOUNTING INTERFACE

14 in.

{355.6 mm}

IB04

8 in. {203.2 mm}

10 in.

square bolt pattern

{254 mm}

(4) 9/16 in.

3 in. {76.2 mm}

{14.3 mm}

diameter

diameter

through hole

bolt holes

 

C

Top View, R Models

1

2

C

 

3

4

 

D

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front View

 

Side View

 

 

 

 

 

 

 

 

 

 

Front View, R Models

 

Side View, R Models

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODELS

 

 

 

 

 

 

 

 

 

 

WSB240

 

 

WSB241

 

WSB242

WSB440

 

WSB441

 

 

 

WSB442

Performance characteristics

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Batch size

lbs {g}

 

 

 

 

4.4 {2000}

4.4 {2000}

 

4.4 {2000}

8.8 {4000}

 

 

8.8 {4000}

 

 

 

8.8 {4000}

 

Maximum throughput lbs/hr {kg/hr}*

993 {451}

678 {308}

 

518 {235}

1645 {748}

 

 

983{446}

 

 

 

704 {319}

 

Bin capacity - main ingredient

ft3 {liter}

3.5 {99.12}

3.5 {99.12}

 

3.5 {99.12}

3.5 {99.12}

 

 

3.5 {99.12}

 

 

 

3.5 {99.12}

 

Bin capacity - minor ingredient

ft3 {liter}

 

NA

0.5 {14.16}

 

0.5 {14.16}

 

NA

 

0.5 {14.16}

 

 

 

0.5 {14.16}

 

Maximum number of materials

 

 

 

 

 

4

 

 

 

5

 

 

 

6

 

4

 

 

 

5

 

 

 

 

 

 

 

 

 

6

 

 

Number of discharge valves

 

 

 

 

 

4

 

 

 

4

 

 

 

4

 

4

 

 

 

4

 

 

 

 

 

 

 

 

 

4

 

 

Number of additive feeders

 

 

 

 

 

0

 

 

 

1

 

 

 

2

 

0

 

 

 

1

 

 

 

 

 

 

 

 

 

2

 

 

Control software (# of components)

4 or 12

 

 

 

12

 

 

 

12

4 or 12

 

 

12

 

 

 

 

 

 

 

 

 

12

 

Dimensions inches {mm}

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A - Height above mounting plate

59.75

{1517.5}

59.75

{1517.5}

 

59.75

{1517.5}

65.75

{1669.9}

 

 

65.75

{1669.9}

 

65.75

{1669.9}

 

B - Width

R (removable bins)

 

 

 

 

34.4

{873.8}

34.4

{873.8}

 

34.4

{873.8}

34.4

{873.8}

 

 

34.4

{873.8}

 

 

 

34.4

{873.8}

 

C - Width

 

 

 

 

32.2

{817.9}

32.2

{817.9}

 

32.2

{817.9}

32.2

{817.9}

 

 

32.2

{817.9}

 

 

 

32.2

{817.9}

 

D - Depth

 

 

 

 

 

 

 

 

 

 

34.4

{873.8}

34.4

{873.8}

 

34.4

{873.8}

34.4

{873.8}

 

 

34.4

{873.8}

 

 

 

34.4

{873.8}

 

E - Controller height

 

 

 

 

11.25

{285.75}

11.25

{285.75}

 

11.25

{285.75}

11.25

{285.75}

 

 

11.25

{285.75}

 

11.25

{285.75}

 

F - Controller width

 

 

 

 

12.25

{311.15}

12.25

{311.15}

 

12.25

{311.15}

12.25

{311.15}

 

 

12.25

{311.15}

 

12.25

{311.15}

 

G - Controller depth

 

 

 

 

8.19 {208.03}

8.19 {208.03}

 

8.19 {208.03}

8.19 {208.03}

 

 

8.19 {208.03}

 

 

8.19 {208.03}

Weight lbs {kg}

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Installed

 

 

 

 

 

 

 

 

 

 

230 {104}

270 {122}

 

310 {140}

255 {116}

 

 

295 {134}

 

 

 

335 {152}

 

Shipping

 

 

 

 

 

 

 

 

 

 

335 {152}

375 {170}

 

415 {188}

360 {163}

 

 

400 {181}

 

 

 

440 {200}

Voltage Total amps §

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

120V/1 phase/50-60 Hz

 

 

 

 

 

4.8

 

 

 

4.8

 

 

 

4.8

 

4.8

 

 

 

4.8

 

 

 

 

 

 

 

 

 

4.8

 

240V/1 phase/50-60 Hz

 

 

 

 

 

2.5

 

 

 

2.5

 

 

 

2.5

 

2.5

 

 

 

2.5

 

 

 

 

 

 

 

 

 

2.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressed air requirements

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discharge valves

 

 

 

 

 

80 psi @ 0.2 ft3/min. {5.5bars @ 0.09 liters/sec}, 1/4 in. NPT fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressed air feeder

 

 

 

 

 

40 psi @ 2 ft3/min. {2.8bars @ 0.94 liters/sec}, 1/4 in. NPT fitting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPECIFICATION NOTES:

R models have removable bins. The removable bins can support 8-inch loaders. Stationary bin compartments can support 12-inch to 15-inch loaders.

*Throughput rates are based on using the F03 auger feeder dispensing no more than 2% per additive or colorant. Maximum throughput rates for R models are: WSB240R with no feeders 864 lb/hr; with one feeder 619 lb/hr; with two feeders 483 lb/hr. For WSB440R model with no feeder 1326 lb/hr; with one feeder, 864 lb/hr; with two feeders 640 lb/hr.

The optional butterfly flow control valve adds 3.5 in. {88.9 mm} to the total height. We recommend using the flow control valve when mounting the blender to a stand, surge bin or hopper.

‡ Feeders will increase width and depth dimensions. Please refer to feeder specifications.

§Each auger feeder requires an additional 1 amp @ 120V or 0.5 amp @ 240V.

One Conair Drive Pittsburgh, PA 15202 412-312-6000 FAX 412-312-6227 www.conairnet.com

APPENDIX B

Image 108
Contents Gravimetric Blenders Date Manual Number UGB006/1103 Serial numbers Model numbers Part Troubleshooting / Software Part Hardware MaintenanceFour Component Software Part OperationAssembly Instructions Check OUT ProcedureSpecial Features Proceed to Safety Hazards NextSafety Hazards MIX Blades Safety Features Safety Interlock SwitchProceed to Assembly Next Additional MIX Blade HazardDisclaimers Part Assembly Load Cells are Easily DamagedPlease Be Careful On the NextPage Wiring Considerations Proceed to Check OUT Procedure NextProcedure What should Happen Plug in Controller Turn Power onAT this Point Touch Weigh BIN Very LightlyPress Alarm KEY Press REG KEYLED # Press NAT KEYPage Password ExitPart Operation Load Cell Calibration Be SureCAL OFF CALProceed to Normal Operation Next OperOperate COLSelected Models Special Instructions Micro PulseGB/WSB MB GB/WSB 240RIf Problems Develop Power OFFPower on Instructions for Normal OperationNormal Operating Sequence Each Cycle Exit Regrind Eight Character Display ROM OKRight Column Alarms Strobe Light and Beeper AlarmsAlarm Silence LED LightsMixer Motor ON/OFF/TIMED Switch Mixer Motor OutletMixer Motor Fuse Internal Fuses KeypadDate Keypad Automatic Operation Mode RecipeRUN RCPSave BtchTABLE, FLG Page Fast TAGKeypad Manual Mode ALLTimed Time ADDPage Keypad Program Mode Para Star FunctionsYLD Ctrl Page Page Page Page Page Page Page Page Parameters Parameter List Brief ExplanationsMIX Time XXX RLO Page CPL Full Explanation of Parameters No ALARM, no Retries MPOMIX KDF / WDF BERPage ROV Page Example RHL is Set 10 percent Page Setting SETPage Page Page Page Page XCV + XRC TCV + TRCXTP XAL XULPTD LIQMCT Page Parameter Default Settings Four Software FLG RPO NPO CPOAPO MPO RAL NAL CAL AAL MIX JOGNPT CPT APT RWT RTINWT NTIChanging Parameters Prnt OFF PrntREG Natural COL TotalFinal DISP,% What to Check for Page Page Page Special Tests TimeTime Natural Calibrate NaturalMaterial Usage Information PARAMETER, PRTDate Time Totals Grand PCT Current Cycles Last Printed 11/01/90Part IV Troubleshooting What to do Increasing Throughput Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function Load Cell RAW Signal Readout CNT OFFCNT Results to Expect Clear Routine Clear ALL RestartCore Dump Weigh BIN Dump Valve Soft Close Clean OUT Issues MIX Problems Page Recalibration of Load Cells ZeroWait FullBlender Preventive Maintenance Dispense GatesLoad Cells Weigh BinsThese Instructions for Totalizers only Special Totalizer Function Stop END of CycleBlender TotalizeComputer Outputs Wiring Supplement Call Appendix A-2 Specifications Gravimetric Batch Blenders Autoweigh GBM Series ModelsGravimetric Batch Blenders AutoWeigh GB100 Series Models TOP View Front View Side View120V/1 phase/50-60 Hz 240V/1 phase/50-60 Hz Gravimetric Batch Blenders GB 220 and 420 ModelsGravimetric Batch Blenders AutoWeigh GB240 and GB440 Models TOP View Mounting InterfaceGravimetric Batch Blenders AutoWeigh GB900 Series Models 2124Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 Models GB1840 GB1860Gravimetric Batch Blenders Wsbm Series models Control Remote Mounted Models WSBM22 WSBM131 WSBM140Gravimetric Batch Blenders WSB 100 and 100R Models Side View Front View Side View, R Model Front View, R ModelGravimetric Batch Blenders WSB 220 and 420 Models 24.4Gravimetric Batch Blenders WSB 240/440 and 240/440R Models WSB442Gravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C