Conair GB/ WSB manual Ptd, Liq, Mct

Page 65

PTD

Yield Control - extrusion control - Pulse Train Delta

This allows some error in the pulse train rate. For example, if the pulses are being generated at a rate of 6030 per minute, which is

100.5per second, and we count pulses every second, then we will count 100 for one second, 101 for the next, then 100, then 101 and so on. This "error" could cause adjustments to occur when no adjustment is warranted. The PTD parameter specifies how many over or under pulses have to accumulate before adjustment occurs. In the above example, if 6030 per minute was what we wanted, but counts came in at 101 per second, then an error of 30 would accumulate in 1 minute. The PTD parameter set to 00030 would cause a correction to occur at this level of error.

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LIQ

For LIQUID COLOR applications using dual pumps color drums.

Liquid Color users generally want the current container of color to run completely out before switching to a new container. Switching early requires the transfer of the unused portion to the next container. This feature allows a standby container to be in place and ready, and instructs the blender to switch to the backup container as soon as the first container runs out, as detected by the lack of weight after a dispense. The default setting is LIQ 00007, which directs the switch to occur to output 7, an output not usually used in FOUR software controllers. Output 7 must first be prewired to an auxiliary output which must be added to the side of the controller. Often, two additional solenoids are added to provide air outputs to liquid pumps that require air for operation.

When conventional pumps are used, two pumps must be present, each connected to a drum of color. Both would have to be plugged into the two outlets on the duplex receptacle on the front of the controller.

The parameter would be set to LIQ 00003, which is to say that the "additive" outlet (output 3) is designated as the back up output for COLOR (which is output 4). This means that the ADDITIVE thumbwheels can not be used as this outlet is now being used as the backup output for COLOR.

Other arrangements are possible, but will require some wiring.

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MCT

Monitor Cycle Time

This parameter acts as the ultimate fail safe precaution. When used, it monitors sequential cycle times, and alarms if a cycle time exceeds the previous cycle time by an amount that is not consistent with proper operation. This provides a means to detect mechanical failures such as a sticking valve or weigh bin gate.

When

set

to

00000,

this parameter

is

not active.

 

When

set

to

MCT 02060, an alarm will

occur when

either a cycle time is

double (02xxx) the

previous time,

or

exceeds it

by 60 (xx060) seconds.

At power-on this alarm is always set off and disabled. Once smooth running is established, the alarm is enabled. Smooth operation is established using the same logic that Extrusion Control uses.

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Contents Gravimetric Blenders Date Manual Number UGB006/1103 Serial numbers Model numbers Part Hardware Maintenance Part Troubleshooting / SoftwareFour Component Software Part OperationCheck OUT Procedure Assembly InstructionsSpecial Features Proceed to Safety Hazards NextSafety Features Safety Interlock Switch Safety Hazards MIX BladesProceed to Assembly Next Additional MIX Blade HazardDisclaimers Load Cells are Easily Damaged Part AssemblyPlease Be Careful On the NextPage Proceed to Check OUT Procedure Next Wiring ConsiderationsTurn Power on Procedure What should Happen Plug in ControllerAT this Point Touch Weigh BIN Very LightlyPress REG KEY Press Alarm KEYLED # Press NAT KEYPage Exit PasswordBe Sure Part Operation Load Cell CalibrationCAL OFF CALOper Proceed to Normal Operation NextOperate COLMicro Pulse Selected Models Special InstructionsGB/WSB MB GB/WSB 240RPower OFF If Problems DevelopPower on Instructions for Normal OperationNormal Operating Sequence Each Cycle Exit Regrind ROM OK Eight Character DisplayStrobe Light and Beeper Alarms Right Column AlarmsAlarm Silence LED LightsMixer Motor Fuse Mixer Motor ON/OFF/TIMED SwitchMixer Motor Outlet Keypad Internal FusesDate Recipe Keypad Automatic Operation ModeRUN RCPTABLE, FLG SaveBtch Page TAG FastALL Keypad Manual ModeTime ADD TimedPage Keypad Program Mode YLD Ctrl ParaStar Functions Page Page Page Page Page Page Page Page MIX Time ParametersParameter List Brief Explanations XXX RLO Page CPL Full Explanation of Parameters MPO No ALARM, no RetriesMIX BER KDF / WDFPage ROV Page Example RHL is Set 10 percent Page SET SettingPage Page Page Page Page XTP XCV + XRCTCV + TRC XUL XALMCT PTDLIQ Page FLG RPO NPO CPO Parameter Default Settings Four SoftwareAPO MPO RAL NAL CAL AAL MIX JOGRTI NPT CPT APT RWTNWT NTIChanging Parameters Prnt Prnt OFFREG Natural COL TotalFinal DISP,% What to Check for Page Page Page Time Special TestsTime Natural Calibrate NaturalPARAMETER, PRT Material Usage InformationDate Time Totals Grand PCT Current Cycles Last Printed 11/01/90Part IV Troubleshooting What to do Increasing Throughput Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function CNT Load Cell RAW Signal ReadoutCNT OFF Results to Expect Core Dump Clear RoutineClear ALL Restart Weigh BIN Dump Valve Soft Close Clean OUT Issues MIX Problems Page Zero Recalibration of Load CellsWait FullDispense Gates Blender Preventive MaintenanceLoad Cells Weigh BinsThese Instructions for Totalizers only Stop END of Cycle Special Totalizer FunctionBlender TotalizeComputer Outputs Wiring Supplement Call Appendix A-2 Gravimetric Batch Blenders Autoweigh GBM Series Models SpecificationsTOP View Front View Side View Gravimetric Batch Blenders AutoWeigh GB100 Series ModelsGravimetric Batch Blenders GB 220 and 420 Models 120V/1 phase/50-60 Hz 240V/1 phase/50-60 HzTOP View Mounting Interface Gravimetric Batch Blenders AutoWeigh GB240 and GB440 Models2124 Gravimetric Batch Blenders AutoWeigh GB900 Series ModelsGB1840 GB1860 Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 ModelsControl Remote Mounted Models WSBM22 WSBM131 WSBM140 Gravimetric Batch Blenders Wsbm Series modelsSide View Front View Side View, R Model Front View, R Model Gravimetric Batch Blenders WSB 100 and 100R Models24.4 Gravimetric Batch Blenders WSB 220 and 420 ModelsWSB442 Gravimetric Batch Blenders WSB 240/440 and 240/440R ModelsGravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C