Conair GB/ WSB manual

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small amounts, but are using a high rate dispense valve to do the job. An auger, a vertical valve, a horizontal valve with a flow restrictor, or a smaller valve would help to improve accuracy and control.

If the timing number is below 5, you are operating in a range were it is difficult for the blender to perform well.

The LAG time parameter adds time to every dispense. This is to compensate for the time at the beginning of a dispense when the solenoid valve shifts and air pressure builds, before the valve starts to move. LAG times are always set slightly longer then the necessary minimum. If a calculated dispense time is very short, the Lag time that is added, while small, may interfere with accuracy, and cause an over dispense.

PERCENTAGE ERRORS: (DATA line 1)

When looking at errors of percentage of color or additive dispensed, look further.

1.First, look for indications of "retries". Retries are evidence of a problem that will also cause percentage errors.

When FIRST time dispense, (DATA line 3), does not equal FINAL dispense, (DATA line 1), one or more retries have occurred. This means the hopper ran out of material, or the flow rate is so erratic that the first dispense was short for no good reason. Parameters _RT and _RP determine what shortage error is necessary to force a retry.

Inconsistent loading resulting in large variations in hopper material level can cause retries.

Excessive vibration can also cause bad weight readings, which can cause unwarranted retries. If the BAILOUT line is printing occasionally, then vibration is most likely causing this. Increasing the BAILOUT parameter should fix this.

A LAG time set too high may cause retries to overshoot their mark resulting in over dispensing.

2.Second, look at ACTUAL weight dispensed (DATA line 1).

Color, for example, is a percentage of the natural. In the example above, Natural is 1908.3 grams, so color, at 4 percent of Natural, is targeted to be 76.3 grams. In fact, 77.6 was dispensed. The error is 1.3 grams, well within the expected accuracy of a 1 inch auger feeder.

The actual GRAM error of a dispense is more meaningful then the percentage error. Mechanical devices are not perfect. The most we can expect from them is to operate within a reasonable range of accuracy. This range is better defined by an error expressed in grams, rather them percentage.

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Contents Gravimetric Blenders Date Manual Number UGB006/1103 Serial numbers Model numbers Part Operation Part Troubleshooting / SoftwarePart Hardware Maintenance Four Component SoftwareProceed to Safety Hazards Next Assembly InstructionsCheck OUT Procedure Special FeaturesAdditional MIX Blade Hazard Safety Hazards MIX BladesSafety Features Safety Interlock Switch Proceed to Assembly NextDisclaimers On the Next Part AssemblyLoad Cells are Easily Damaged Please Be CarefulPage Proceed to Check OUT Procedure Next Wiring ConsiderationsTouch Weigh BIN Very Lightly Procedure What should Happen Plug in ControllerTurn Power on AT this PointPress NAT KEY Press Alarm KEYPress REG KEY LED #Page Exit PasswordCAL Part Operation Load Cell CalibrationBe Sure CAL OFFCOL Proceed to Normal Operation NextOper OperateGB/WSB 240R Selected Models Special InstructionsMicro Pulse GB/WSB MBInstructions for Normal Operation If Problems DevelopPower OFF Power onNormal Operating Sequence Each Cycle Exit Regrind ROM OK Eight Character DisplayLED Lights Right Column AlarmsStrobe Light and Beeper Alarms Alarm SilenceMixer Motor ON/OFF/TIMED Switch Mixer Motor OutletMixer Motor Fuse Keypad Internal FusesDate RCP Keypad Automatic Operation ModeRecipe RUNSave BtchTABLE, FLG Page TAG FastALL Keypad Manual ModeTime ADD TimedPage Keypad Program Mode Para Star FunctionsYLD Ctrl Page Page Page Page Page Page Page Page Parameters Parameter List Brief ExplanationsMIX Time XXX RLO Page CPL Full Explanation of Parameters MPO No ALARM, no RetriesMIX BER KDF / WDFPage ROV Page Example RHL is Set 10 percent Page SET SettingPage Page Page Page Page XCV + XRC TCV + TRCXTP XUL XALPTD LIQMCT Page MPO RAL NAL CAL AAL MIX JOG Parameter Default Settings Four SoftwareFLG RPO NPO CPO APONTI NPT CPT APT RWTRTI NWTChanging Parameters Total Prnt OFFPrnt REG Natural COLFinal DISP,% What to Check for Page Page Page Calibrate Natural Special TestsTime Time NaturalCycles Last Printed 11/01/90 Material Usage InformationPARAMETER, PRT Date Time Totals Grand PCT CurrentPart IV Troubleshooting What to do Increasing Throughput Typical Problems Page Normal Operating Sequence Material Runs OUT Verifying Load Cell Function Load Cell RAW Signal Readout CNT OFFCNT Results to Expect Clear Routine Clear ALL RestartCore Dump Weigh BIN Dump Valve Soft Close Clean OUT Issues MIX Problems Page Full Recalibration of Load CellsZero WaitWeigh Bins Blender Preventive MaintenanceDispense Gates Load CellsThese Instructions for Totalizers only Totalize Special Totalizer FunctionStop END of Cycle BlenderComputer Outputs Wiring Supplement Call Appendix A-2 Gravimetric Batch Blenders Autoweigh GBM Series Models SpecificationsTOP View Front View Side View Gravimetric Batch Blenders AutoWeigh GB100 Series ModelsGravimetric Batch Blenders GB 220 and 420 Models 120V/1 phase/50-60 Hz 240V/1 phase/50-60 HzTOP View Mounting Interface Gravimetric Batch Blenders AutoWeigh GB240 and GB440 Models2124 Gravimetric Batch Blenders AutoWeigh GB900 Series ModelsGB1840 GB1860 Gravimetric Batch Blenders AutoWeigh GB1840 and 1860 ModelsControl Remote Mounted Models WSBM22 WSBM131 WSBM140 Gravimetric Batch Blenders Wsbm Series modelsSide View Front View Side View, R Model Front View, R Model Gravimetric Batch Blenders WSB 100 and 100R Models24.4 Gravimetric Batch Blenders WSB 220 and 420 ModelsWSB442 Gravimetric Batch Blenders WSB 240/440 and 240/440R ModelsGravimetric Batch Blenders WSB 1840, 1850 and 1860 Models Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C Appendix C