Alamo DSEB-D16/SAS instruction manual Assembly Tools, Supplies and Equipment Needed

Page 14

Assembly

Tools, Supplies and Equipment Needed

Tools that are recommended to complete this assembly. There are number of different ways to do things, some items are recommended to make assembly easier but may not be required.

1.An over Head Hoist, the hoist (or Lift) should be a 2-1/2 ton capacity minimum. Hoist should be able to move and stop within fractions of an inch. Hoist should also have a 12 foot lift (Required).

2.Compressed Air, Air must be filtered and dry. A Safety air nozzle for blowing out Hoses and Fitting prior to assembly. (Required).

3.Complete Air Impact Sockets, 1/2" Drive and 3/4” drive (Recommended).

4.Torque Wrench, 400-ft lb. rating, can use a Torque Amplifier Wrench. (Required)

5.Complete Set of Hand Wrenches from 7/16" to 2" (Recommended).

6.

Assortment of Screwdrivers, (Short ones and Long ones). (Required)

7.Electric Grinder or Air Grinder, Size according to needs (Required).

8.Burr Grinder, Electric or Air optional, for resizing Holes and removing Burrs from stamped metal or stamped holes. (Required)

9.Welder, capable of welding up to 3/8" material, Use experienced Welder Personel. (Required)

10.Flame Proof or flame retardant Material to Cover and protect Tractor finish and components during assembly. (Required)

11.A good fire Extinguisher on hand before any welding or grinding begins. (Required)

12.

Clean dust free work area, clean Lint Free towels or wipes. Do not do any welding, use

 

compressed Air or lay out any component unless area is clean. Material the size of a human

 

hair can contaminate the Hydraulic System (Required).

13.A place to keep all Components separate and clean untill ready for them (Recommended)

14.Electrical Butt connectors and Electrical Pliers. (Required)

15.

Paint Scraper to remove Paint before welding. (Recommended)

16.Floor Jack, 2-1/2 Ton capacity (Required)

17.An asortment of large C-Clamps (Required)

A-Boom (JD 6615/ 7615 Asy Instruction Manual) 07/03

 

© 2003 Alamo Group Inc.

Section 1 -

2

Image 14
Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Tractor Mower Component Location Wheel Weight Installation Qty Description Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Counter Weight Installation Hyd. Tank CWT InstallationHydraulic Tank Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33Side Window. See Figure Cab Decal InstallationOFF Switch See Figure Boom Installation Cutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardController assemblies will be bolted Cylinder Control Valve InstallationControl Handle Assembly Installation On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingJoystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Tack Weld Boom Swing Stop Lug. Tack Boom Swing Stop InstallationBoom Swing Stop installation Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition