Alamo DSEB-D16/SAS Cylinder Hydraulic Control Circuit, Mechanical Valve Models

Page 79

Cylinder Control Valve Installation

Cylinder Hydraulic Control Circuit: (continued)

6.Hydraulic Cylinder Hoses. The Hoses for the Hydraulic Cylinders will be marked with bands that have the Part Numbers on them. These part numbers will vary with the size of the Boom Model. The 28 ft. model will have more hoses for the Boom Extend Function, the model with the Hydraulic Door on cutter head willhave more hoses. To find which Hose you have you will need to consult the Parts / Operators manual. When connecting the Hoses to The Valve use these numbers to connect the correct hoses to the correct ports. It may be required that you do some tracing of hoses to find which hose is hooked to which end of a Cylinder. Listed below is a list of which end of Hydraulic Cylinder should be connected to which Port on valve. (See Figure 2 & 3)

MECHANICAL VALVE MODELS

Cylinder

Rod End / Port

Base End / Port

Tilt

("B")

("A")

Standard

Extend / Door ("B")

("A")

Only used with 28' Model or Optional Cutter Door)

Dipper

("B")

("A")

Standard

Lift

("A")

("B")

Standard

Swing

("A")

("B")

Standard

You must consult the Parts Manual to determine correct Hoses used on the Model you have. Also the type Head used will make the Hose vary. There is a Electrical control valve Option, this will make a difference of which hose is connected where. If the hoses are connected to the wrong side of valve it should not damage any thing, it will mean that the control lever function will be reversed or may not work at all because the Relief Valve is in the wrong direction of Oil Flow to operate.. Changing the Hoses on the hose ports of the valve will change this.

REMOTE CABLE OPERATION AND INSTALLATION:

1.Remote operation of the boom movement control valve can be achieved with the use of cables and remote actuator handles. The remote operation system is standard equipment on cab tractor units and can be installed on ROPS tractors as well (See Figure 4). Four cable lengths are available and should be ordered based on the length required to reach from the valve to the Operator’s location with out binding or kinking. Cable lengths are limited to 48,60,72 and 102 inches.

2.To install the cables to the valve, each valve section will require a cable installation kit (4 kits for a 4-spool valve, 5 kits for a 5-spool valve etc.). Each individual valve connection kit can be ordered using part number 02971274. Figure 4 displays the contents of each kit. Cables are not included in Cable Connection Kit.

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 8 - 8

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Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededRotary Mower Head Saftey EquipmentFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Fill Left Rear Wheel with Liquid Rear Wheel Counter WeightQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hydraulic Tank Installation Hyd. Tank CWT InstallationCounter Weight Installation Decal Part Number. See , 33 Decal InstallationTank Decal Installation Tank Oil Level Sight GaugeOFF Switch See Figure Cab Decal InstallationSide Window. See Figure Boom Installation Boom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationControl Handle Assembly Installation Cylinder Control Valve InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstalling Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop installation Boom Swing Stop InstallationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition