Alamo DSEB-D16/SAS instruction manual Front Frame Rail Mount Pad Support Mount

Page 38

Frame Rail Installation

Pre-Installing Frame Rails: (continued)

4.Front Rail Mounting Pad. There are two of these Pads; one is used on the left and one on the right. These Pads are the same so it will not matter which goes on which side. (See Figure 9). Set the Pad down over the Front rail Support aligning the four holes in pad with the four holes Support. Insert the four Bolts into the mount pad and plates on front support mount (See Figure 10). Install a nut on one or two of the Bolts but do not tighten them, the Bolts are only installed to prevent the Pad from moving side to side.

5.Locate RH and LH Frame Rail. There are two different frame rails, RH and LH. Start with either one you want, for illustration we started with the RH (See Figure 11). Re- member the LH is the one with the Counter Weight Mount Tubes welded onto it, (See

Figure 1)

6.Prepare Tractor Axle Housing. First look up under Tractor at the rear axle where the frame Rails mount you will see holes in the Axle castings on both LH and RH side that has plastic plugs in them. The Plastic Plugs will have to be removed now as they cannot be removed once the Frame Rails are in place (See Figure 12).

Front Rail

Mounting Pad

P N. 02725900

Figure 9

Front Frame Rail

Mount Pad

Front Frame Rail

Support Mount

Figure 10

Figure 11

Figure 12

A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section 4 - 9

 

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Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Tractor Mower Component Location Wheel Weight Installation Qty Description Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Counter Weight Installation Hyd. Tank CWT InstallationHydraulic Tank Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33Side Window. See Figure Cab Decal InstallationOFF Switch See Figure Boom Installation Cutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardController assemblies will be bolted Cylinder Control Valve InstallationControl Handle Assembly Installation On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingJoystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Tack Weld Boom Swing Stop Lug. Tack Boom Swing Stop InstallationBoom Swing Stop installation Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition