Alamo DSEB-D16/SAS Frame Rail Installation, Re-Install Frame Rails to Tractor

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Frame Rail Installation

Re-Install Frame Rails to Tractor:

1.Re-Install Frame Rails. With the Welding done touch up or re-paint frame rails before re- installing them. The RH and the LH Rail will install to the Tractor the same except for the Boom rest that installs on the RH Rail Rear Mount. It is best to do the Left Hand Frame Rail first then the RH Rail. Use a Hoist to install Frame rails to Tractor. (See Figure 1).

2.Install the Bolts into the rear Axle Housing to support the rear of the frame rails. This is the same for LH & RH. Snug the Bolts only. Do not tighten them yet because the frame rails will have to be moved around to align all the Bolt Holes. (See Figure 56). The RH rear Frame Rail Mounting will need the Bolts removed to install the Axle Mounted Boom Rest (See figure 5, 6 & 7).

3.Install the Bolts into the front mounting Plates on the LH and RH Side. Snug them only.

(See Figure 3).

4.Install the LH Axle Straps. The LH Axle Strap can be installed now (See Figure 4). The Left Hand Axle Strap uses two long Bolts with Nuts. The Bolts go down through the Holes in the rear Axle Mounting Plate that is welded to the rear of the frame rail. Once the Rear Axle Strap is installed the Bolts for the LH Frame Rail and Axle Strap, snug the Bolts only, do not tightened them down (See Figure 1, 2, 3 & 4).

Front Mounting

Pads

Figure 3

Frame Rail

Mounting

Figure 1

Mounting to

Rear Axle

Figure 2

Rear Axle

Strap

Figure 4

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 5 - 2

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Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededRotary Mower Head Saftey EquipmentFrame and Boom Hydraulic SystemTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Fill Left Rear Wheel with Liquid Rear Wheel Counter WeightQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hydraulic Tank Installation Hyd. Tank CWT InstallationCounter Weight Installation Decal Part Number. See , 33 Decal InstallationTank Decal Installation Tank Oil Level Sight GaugeOFF Switch See Figure Cab Decal InstallationSide Window. See Figure Boom Installation Boom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationControl Handle Assembly Installation Cylinder Control Valve InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstalling Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop installation Boom Swing Stop InstallationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition