Alamo DSEB-D16/SAS instruction manual BOOM, Disregard this Section

Page 93

Wire Harness / Valve Mounting 2 WD & 4 WD

Installing Wire Harness

To Valve: (Continued)

8.Solenoid Lock Valve Connection. Sole- noid Lock valve is mounted on the Valve Tilt Port on the RH Side (See Figure 27). Find the two wires in harness that has eye terminals on them. Connect them to the Solenoid Lock Valve (See Figure 27)

9.Servo Control Manifold Solenoid. Lo- cate the last Plug in the harness. This Plug is a two wire self sealing push connector. the Con- trol manifolds Solenoid is located on the top of the Pump and activates the Pump when en- gaged. (See Figure 28 and 29). NOT USED ON

A-BOOM, Disregard this Section

10.Wire Harness Completed. Pull the Wire harness back toward Cab to remove any ex- cess slack, only enough to remove slack not to make Wire Harness tight. Do Not tie wire har- ness or hoses to Tractor Frame Rails Yet.

Tying Wire Harness and Hose up out of way will be done later. The Wiring Schematic is shown in this book as a reference only, the wire har- ness will come to you assembled and ready to mount. The only wires that will have to be altered are the wires inside that connect to the existing Tractor Wires. These inside wires are intention- ally left long so they can be cut as needed. None of the wires with the factory plugs will have to be cut.

11.See the next two pages for Wiring Sche- matic, this is listed as reference only. Pin loca- tions in schematic are actual pin locations in Plugs. Plugs are marked with the letters as shown. This schematic is listed to assist you in tracing wires through harness if needed. Do not change or modify the harness plugs in any way.

Solenoid

Lock Valve

FIGURE 27

Servo Control

Manifold Solenoid

Plug

FIGURE 28

Servo Control

Manifold Solenoid

FIGURE 29

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 9 - 10

Image 93
Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededFrame and Boom Saftey EquipmentHydraulic System Rotary Mower HeadFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationPump / Drive Assembly Instructions Installing Pump, Pump Drive Components and Hydraulic TankInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hyd. Tank CWT Installation Hydraulic Tank InstallationCounter Weight Installation Tank Decal Installation Decal InstallationTank Oil Level Sight Gauge Decal Part Number. See , 33Cab Decal Installation OFF Switch See FigureSide Window. See Figure Boom Installation Boom Installation Boom Installation / Boom HosesCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationCylinder Control Valve Installation Control Handle Assembly InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstallingJoystick to Bracket Installing Wiring Harness for JoystickJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop Installation Boom Swing Stop installationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition