Alamo DSEB-D16/SAS instruction manual Tack Welding Frame Rails

Page 46

Frame Rail Installation

Tack Welding Frame Rails:

1.Tack Weld Frame Rails to Front Mount- ing Pads. Check to make sure that the Frame rail is still aligned on front rail Mounting Pad, Frame Rail should not interfere with the Mount- ing Pad bolt heads Check the LH and RH Frame rail (See Figure 35). If alignment is correct Tack Weld the Frame Rails to the Front Rail Mounting Pads. (See Figure 32). When tack Welding use 4 good tack welds per Frame rail, 2 on each side of Tube. (See Figure 37). The C- Clamp on The Frame Rail Tube at the mounting pad can be left on till later.

2.Tack Weld Frame rails to Frame Rail Stiffener. Tack Weld the frame Stiffener Brack- ets to the Frame Rails, but be sure you DO NOT tack Weld the Stabilizer Gusset at this time (See Figure 38). The reason for not welding the stabilizer gusset at this time is because it would make it more difficult for you when you remove the High Frame and Frame rails for final welding. The Tube Crossmember of the Frame Stabilizer can be removed now. Remove the four mounting bolts and slide the Tube forward or back to get it out. (See Figure 39).

3.Go back and check to make sure you have tack welded the Frame Rail to Mounting Plate and Stabilizer to Frame Rail (See Fig- ures 31 through 39).

Tack Weld 2 places each

side of Frame Rail

Figure 37

Gap Between

Frame Rail & Bolt

Head

Figure 35

Tack Weld Here

Figure 36

 

Tack Weld 4

Stablizer Gusset

places on

DO NOT WELD

each side

NOW

 

Figure 38

A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section 4 - 17

 

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Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Fill Left Rear Wheel with Liquid Rear Wheel Counter WeightQty Description Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hydraulic Tank Installation Hyd. Tank CWT InstallationCounter Weight Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33OFF Switch See Figure Cab Decal InstallationSide Window. See Figure Boom Installation Boom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardControl Handle Assembly Installation Cylinder Control Valve InstallationController assemblies will be bolted On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingInstalling Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop installation Boom Swing Stop InstallationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition