Alamo DSEB-D16/SAS instruction manual Frame Rail Installation, Qty Description

Page 32

Frame Rail Installation

Frame Rail Pre-Assembly: (continued)

RH & LH Frame Rails. Shown below are example of Frame rails, There is a Right and Left Frame Rail, They will not interchange from side to side. LH must be mounted on the Left and Right on the Right. To ID which is which, the easiest way is to look for the Counter Weight Mounting Tubes (See Figure 1 Item 2), these are welded on to the LH Frame Rail Only. The Rail Mounting Pad (See Figure 1 Item 4) is loose and not welded to the front of the Frame Rail untill final assembly.

Figure 1

5

1

3

4

Item

Part No.

Qty

Description

1

02979767

1

4 WD Frame Rail Weldment, LH (Shown)

 

02979768

1

4 WD Frame Rail Weldment, RH (Not Shown)

3

-------------

2

Rear Mounting Plate (Welded on LH and RH Frame Rail)

4

02725900

2

Front Rail Mounting Pad (not welded to frame rail when recievedl)

5

02974704

2

Stabilizer Strap, (Axle Straps) Fit above Axle.

Note:

Item 3 is welded to both LH and RH Frame Rails from the factory. Item 4 will be welded on during assembly procedures. Do not weld on any components until instructed to do so, then check instructions carefully because some components are only to be tack welded then removed to be welded later.

Actual Tube Design may vary from drawing above. Shown above is a general Frame Rail Weldment. While Frame Rails may be designed different the mounting process will be the same.

3 Point Arm Stabilizers on tractor will have to be removed when mounting Frame rails and will have to be modified to be used again. This modification will be customers responsibility.

A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section 4 - 3

 

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Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedSaftey Equipment Frame and BoomHydraulic System Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Tractor Mower Component Location Wheel Weight Installation Qty Description Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Counter Weight Installation Hyd. Tank CWT InstallationHydraulic Tank Installation Decal Installation Tank Decal InstallationTank Oil Level Sight Gauge Decal Part Number. See , 33Side Window. See Figure Cab Decal InstallationOFF Switch See Figure Boom Installation Cutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardController assemblies will be bolted Cylinder Control Valve InstallationControl Handle Assembly Installation On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingJoystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Tack Weld Boom Swing Stop Lug. Tack Boom Swing Stop InstallationBoom Swing Stop installation Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition