Alamo DSEB-D16/SAS Control Assembly Controller End Installation Procedure, Tractor Front

Page 82

Cylinder Control Valve Installation

REMOTE CABLE OPERATION AND INSTALLATION: (continued)

10.Each cable is controlled by the operator with the use of single axis control handle assemblies. A single control handle assembly is required to oper- ate each individual valve section. The control handle assemblies are ordered as PN 02971243

Control Assembly - Controller End -

 

 

 

 

 

 

Installation Procedure:

 

 

 

 

 

 

 

 

 

 

 

 

1. Each controller assembly comes fully as-

Figure 11

 

 

 

sembled. All required hardware etc. is included.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The control cables are not included with the control

 

 

 

 

 

 

 

 

Tractor Front

 

 

handles and should be ordered separately. The

 

 

 

 

 

 

 

 

 

 

Controller must face forward as shown or controls

 

 

 

 

 

 

will be backward (See Figure 12)

 

 

 

 

 

 

2.To attach the cable, manipulate the controller handle so that the attachment nut is exposed as shown. Remove the lower most nut and screw from the controller housing.

Thread the cable nut into the controller attachment

 

Figure 12

 

 

 

 

nut and tighten. (See Figure 13)

 

 

 

 

 

 

 

 

3.

Allow the controller handle to return to neutral.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Slide the cable guide tube into the control housing

 

 

 

 

 

 

 

 

 

and reinstall and tighten the housing screw.

 

 

 

 

 

 

 

 

 

4. Check the operation of the spool,

 

 

 

 

 

 

 

 

 

cable and controller. Some adjustment at the valve

 

 

 

 

 

 

 

 

 

end may be required too ensure that the spool

 

 

 

 

 

 

 

 

 

returns to neutral when the controller is in the

 

 

 

 

 

 

 

 

 

neutral position. (See Figure 14)

 

 

 

 

 

 

 

 

 

5.

The control lever assemblies utilizes a small

 

 

 

 

Figure 13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

spring to make up for free play in the cable to valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connection. The control valve spool spring pro-

 

 

 

 

 

 

 

 

vides the centering capabilities of the controller

 

 

 

 

 

 

 

 

and the valve spool. Lack of centering at the

 

 

 

 

 

 

 

 

controller is normally attributed to poor ad-

 

 

 

 

 

 

 

 

justment at the valve to cable connection or

 

 

 

 

 

 

 

 

binding of the cables due to poor routing.

 

 

 

 

 

 

 

 

6. The control lever assemblies will bolt to-

 

 

 

 

 

 

 

 

gether to form a group of handles, there will be 4 for

 

 

 

 

 

 

 

 

thr 4 spool valve and 5 for the 5 spool valve. Also

 

 

 

 

 

 

 

 

 

 

 

Figure 14

 

 

 

the "ON" and "OFF" Switch will bolt to the Handles

 

 

 

 

 

(See Figure 15)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 8 - 11

Image 82
Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Fill Left Rear Wheel with Liquid Rear Wheel Counter WeightQty Description Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hydraulic Tank Installation Hyd. Tank CWT InstallationCounter Weight Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33OFF Switch See Figure Cab Decal InstallationSide Window. See Figure Boom Installation Boom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardControl Handle Assembly Installation Cylinder Control Valve InstallationController assemblies will be bolted On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingInstalling Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop installation Boom Swing Stop InstallationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition