Alamo DSEB-D16/SAS instruction manual Installing Pump

Page 26

Pump / Drive Assembly Instructions

Installing Pump Mount Plate & Tube End of Driveshaft: (continued)

4.Loosen Splined Clamp Yoke. Insert a bar through the Yoke to hold Driveshaft up and to help loosen the Bolts in the clamp Yoke (See Figure 10). This can be loosened with a hand Wrench or a Socket whichever is easier for you (See Figure 10). Some times it is easier to test fit the Tube End of Driveshaft to the Pump while the Pump is on the bench.

Installing Pump:

1.Install Pump into Splined Clamp Yoke. Slide the Pump Splined Shaft into the Spline Clamp Yoke (See Figure 11). Leave the Bar stuck in through the Yoke as shown, this helps to stabilize the Yoke as you slide Shaft into the Yoke. Once Pump is slid into the Splined Yoke, keep the Pump supported; DO NOT let the Pump hang on the Yoke unsupported.

2.Pump / Driveshaft Yoke Gap Adjustment. After sliding Pump Shaft into Splined Clamp Yoke, the Pump and Yoke must be slid apart far enough to allow for a 1/16" to 1/8" Gap between them. The Yoke edge cannot touch the Pump Housing; it will damage the Housing and the Yoke if it does. This is a very critical adjustment (See Figure 12).

3.Tighten Clamp Yoke. After Gap between Yoke and Pump has been adjusted tighten the Bolts & Nuts on the Clamp Yoke (See Figure 12 & 13). Check Pump to Yoke Gap once more. Keep Pump Supported do not let it hang on Yoke.

Align Splines of

Pump Shaft w/

Splines of Yoke

Bar to Hold

Figure 11 Driveshaft

Bar to Hold

Drive Shaft

Driveshaft, Spline

Clamp Yoke End

Figure 9

Bar to Hold

Driveshaft

Loosen

Clamp

Yoke Bolt

Figure 10

Pump

1/16" to 1/8" Gap

Splined

Assembly

Clamp

between Pump &

 

Yoke

 

Yoke (must)

 

 

Figure 12

 

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section 3 - 5

 

Image 26
Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Tractor Mower Component Location Wheel Weight Installation Qty Description Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Counter Weight Installation Hyd. Tank CWT InstallationHydraulic Tank Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33Side Window. See Figure Cab Decal InstallationOFF Switch See Figure Boom Installation Cutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardController assemblies will be bolted Cylinder Control Valve InstallationControl Handle Assembly Installation On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingJoystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Tack Weld Boom Swing Stop Lug. Tack Boom Swing Stop InstallationBoom Swing Stop installation Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition