Alamo DSEB-D16 Saftey Equipment, Frame and Boom, Hydraulic System, Rotary Mower Head

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A-BOOM PRE-DELIVERY INSPECTION CHECKLIST

Pre-Operation Inspection: After Assembly is complete. Check the following items before operating the unit to assure that they are properly assembled. (See following page 1-4 for component location)

Saftey Equipment:

-----Operators Manual is with Unit.

-----The Safety Decals are installed as listed in the Assembly Manual.

-----Valve operation plate is installed.

-----Operators cage or Tractor Cab is in place. (Item 1 page 1-5)

-----Deflectors are installed on the Mower Head. (Item 2 page 1-5)

-----Tractor Rops or Cab with seatbels installed properly.

Frame and Boom:

-----Axle Plate Bolts are torqued to 240 ft. lbs. (Item 3 page 1-5)

-----Boom Rest Axle Plate Bolts are torqued to 240 ft. lbs.

-----Front Rail Bolts are torqued to 170 ft. lbs. (Item 17 page 1-5)

-----Front Support Bolts are torqued to 240 ft. lbs. (Item 4 page 1-5)

-----Hydraulic Tank mounting Pins / Bolts in place correctly.

-----Boom Main Pins are torqued to 170 ft. lbs.

-----King Pin Retaining Nut is properly locked in place.

-----All Welds inspected toinsure proper welds and locations.

Hydraulic System:

-----Oil Level in Hydraulic Tank is within the sight gauge. (Item 5 page 1-5)

-----Hose connections are tightented according to specifications.

-----Hoses do not have any kinks or twist in them.

-----Front Pump Shaft adapter bolts are tight. (Item 6 page 1-5)

-----Front Pump Shaft Coupler / Drive Shaft is lubricated and has an anti-seize compound on the Splines of Pump and Shafts. (Item 7 page 1-5)

-----The Pump Drive Shaft has correct alignment.

-----Suction Hose has no leaks or kinks.

Rotary Mower Head:

-----Skid Shoe Bolts are torqued to 120 ft. lbs. (Item 8 page 1-5)

-----Spindle Housing Bolts are torqued to 400 ft. lbs. (Item 9 page 1-5)

-----The Spindle Housing is properly lubricated. (item 10 page 1-5)

-----Motor Bolts are torqued to 120 ft. lbs. (Item 11 page 1-5)

-----Blade Carrier (Bar) Bolts torque to 400 ft. lbs. (Item 12 page 1-5)

-----All Blade Bolts are torqued, the retainings Pins are in place. (item 13 page 1-5)

-----Blades Swing freely. (Item 14 page 1-5)

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section1 - 3

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Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededRotary Mower Head Saftey EquipmentFrame and Boom Hydraulic SystemFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationPump / Drive Assembly Instructions Installing Pump, Pump Drive Components and Hydraulic TankInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hyd. Tank CWT Installation Hydraulic Tank InstallationCounter Weight Installation Decal Part Number. See , 33 Decal InstallationTank Decal Installation Tank Oil Level Sight GaugeCab Decal Installation OFF Switch See FigureSide Window. See Figure Boom Installation Boom Installation Boom Installation / Boom HosesCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationCylinder Control Valve Installation Control Handle Assembly InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstallingJoystick to Bracket Installing Wiring Harness for JoystickJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop Installation Boom Swing Stop installationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition