Alamo DSEB-D16/SAS Joystick Mounting 2 WD & 4 WD, InstallingJoystick to Bracket

Page 87

Joystick Mounting 2 WD & 4 WD

InstallingJoystick to Bracket:

1.Bolt Joystick to Mounting Bracket. Set Joystick Assembly on Mounting Bracket. Make sure Joystick is mounted as shown, the Push Pull Switch in rear and Toggle Switch to the front. (See Figure 6)

2.Installing Joystick Mounting Bolts. Find the two 3/8" bolt, put Lockwasher and Flatwasher on them. Start these bolts from the bottom up through Bracket and into Joy- stick Console. The Joystick Console holes are threaded so no Nuts are needed. Tight- ened the two retaining Bolts (See Figure 1 Item 3 and Figure 2).

Installing Wiring Harness for Joystick:

1.It is recommended that the Wires for Joystick be connected at the Tractor Ignition Switch. But they can be connected as ex- plained below. If connected as shown below Wires must be traced to find the correct wires.

2.Preparing Tractor Floor Mat. First thing to do is remove the Battery Cables from Battery, Do Not perform any work on Tractor unless this has been done. Raise the Floor Mat up on the RH Side by the RH Door, You will need to fold it back approx. 12 to 14 inches (See Figure 8). DO NOT Tear or Cut any Holes in Floor Mat, as it will NOT be required. You will also find a large oblong shaped rub- ber plug, this will be pulled up later but it is not necessary at this time.

3.Tractor Wiring Harness. Under the Floor Mat on the right hand side you will find a Tractor Wiring Loom Running across Floor, remove the plastic cover that is over the wire loom. Using Tractor Manufacturers Service Manual Identify Which Wire is in this Loom.

FIGURE 6

FIGURE 7

Wire Cover

FIGURE 8

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 9 - 4

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Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededRotary Mower Head Saftey EquipmentFrame and Boom Hydraulic SystemFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationPump / Drive Assembly Instructions Installing Pump, Pump Drive Components and Hydraulic TankInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hyd. Tank CWT Installation Hydraulic Tank InstallationCounter Weight Installation Decal Part Number. See , 33 Decal InstallationTank Decal Installation Tank Oil Level Sight GaugeCab Decal Installation OFF Switch See FigureSide Window. See Figure Boom Installation Boom Installation Boom Installation / Boom HosesCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationCylinder Control Valve Installation Control Handle Assembly InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstallingJoystick to Bracket Installing Wiring Harness for JoystickJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop Installation Boom Swing Stop installationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition