Alamo DSEB-D16/SAS instruction manual Post-Assembly Check List

Page 110

Post-Assembly Check List:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Is oil level in the tank even with the sight gauge on the tank?

Has the proper oil been used in the system? Proper oil is Universal Tractor Hydraulic.

Does Boom machine movement match operation decal - Swing, Lift, Dipper, Tilt?

Is control valve free and does it not stick?

Are all hoses tight and do not leak?

Are all decals in place? See Safety Section in Manual for decal description and placement.

Does tractor pass Alamo Group Mower Stability Test?

Have all grease points been adequately greased?

Are all bolts tight?

Have all hoses been properly routed so that hoses do not kink or bend when boom is articulated through all motions?

Does starter lockout device work correctly on machine? Tractor should not start if mower switch is on.

Is swing cylinder pinned in correct hole? On rear-swing type machine cylinder should be pinned to outside hole. On front-swing type machine cylinder should be pinned in inside hole.

13.

14.

15.

16.

17.

Is machine equipped with proper operator protection? Must have cage or cage panels.

Does mower operate when on/off switch is on? Stop when switch is off?

Is head rotation correct? On rotary heads (looking from the top of the deck) rotation should be clockwise so that debris will be thrown away from the tractor. On flails, rotation can be forward or reverse, but forward rotation is standard.

If furnishing a square head, are spindle housing bolts tight? Is spindle assembly tight? Are bolts that hold blade bar to spindle tight?

Does head operate smoothly at normal operating speed? Head should not vibrate excessively.

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section 12 - 3

 

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Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedHydraulic System Saftey EquipmentFrame and Boom Rotary Mower HeadPost-Operation Inspection Flail Mower HeadTractor Mower Operation Inspection Tractor Mower Component Location Wheel Weight Installation Qty Description Rear Wheel Counter WeightFill Left Rear Wheel with Liquid Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomInstalling Pump Drive Components Pump / Drive Assembly InstructionsInstalling Pump, Pump Drive Components and Hydraulic Tank Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Counter Weight Installation Hyd. Tank CWT InstallationHydraulic Tank Installation Tank Oil Level Sight Gauge Decal InstallationTank Decal Installation Decal Part Number. See , 33Side Window. See Figure Cab Decal InstallationOFF Switch See Figure Boom Installation Cutter Motor Control Valve Asy Boom InstallationBoom Installation / Boom Hoses Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardController assemblies will be bolted Cylinder Control Valve InstallationControl Handle Assembly Installation On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingJoystick Mounting 2 WD & 4 WD InstallingJoystick to BracketInstalling Wiring Harness for Joystick Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Tack Weld Boom Swing Stop Lug. Tack Boom Swing Stop InstallationBoom Swing Stop installation Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition