Alamo DSEB-D16/SAS instruction manual Frame

Page 48

Frame Rail Installation

Tack Welding Frame Rails: (continued)

6.Tack Weld Front and Rear Angle Mounts. The Angle Mounts should be tack

Welded to the Frame Rails in 4 places each.

Tack Weld in 4

This works best by weld a tack Weld in each

Corners of Angle

corner of Angle Mount. (See Figure 40 &

Mounts

41). All 4 of the Angle Mounts must be Tack

 

Welded to frame rail now.

 

7.Tack Weld Mounting Tubes to High Frame. The Mounting tubes will be Tack Welded to the High Frame in 3 places on top and 3 places on the bottom, on both LH & RH Side (See Figure 42 & 43). These Tack Welds need to be done in an alternating

pattern so Mounting Tubes do not Lift or

move. There should not be any gaps be- Figure 40 tween Frame Rails, High Frame or Mounting

Tubes. Do this on LH and RH Frames.

 

Tack Weld Mounting Tube Here

Mounting Angle

in 6 places 3 top & 3 bottom

w/ Bolts & Nuts

Machete High Frame

Tack Weld Here

Mounting Tube

 

to Frame Rail

 

 

 

Approx 1/2

 

 

from end

Front

Bar Mounting Straps

Set High

Support

with Bolts & Nuts

Frame in

Mount

 

Line with

 

 

 

 

Frame Rail

 

 

Machete High Frame

Figure 41

Frame

Rail

 

 

A-Boom(JD 6615/ 7615 Asy Instruction Manual) 07/03

© 2003

Alamo Group Inc.

Section - 19

 

Image 48
Contents Boom John Deere 6615To the OWNER/OPERATOR/DEALER Introduction Index Assembly Instruction Safety Section Operation SafetyFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Assembly Tools, Supplies and Equipment Needed Paint Scraper to remove Paint before welding. RecommendedSaftey Equipment Frame and BoomHydraulic System Rotary Mower HeadFlail Mower Head Tractor Mower Operation InspectionPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Rear Wheel Counter Weight Fill Left Rear Wheel with LiquidQty Description Installing Wheel Weight Alamo Group Inc Front Pump Drive Shaft Installation BoomPump / Drive Assembly Instructions Installing Pump, Pump Drive Components and Hydraulic TankInstalling Pump Drive Components Drive Shaft Assembly Installing Pump Mount Plate & Tube End of Driveshaft Plate # 02976087 standard mount plate SeeInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Set Up Frame Rail Pre-AssemblyFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Pre-Install Mounting Tubes for High Frame Item Part NoLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame To the mounting Tube. See Figure Recheck that all components areRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest Frame Rail Installation 4 WD See . Check that all Bolts and Nuts Are installedRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hyd. Tank CWT Installation Hydraulic Tank InstallationCounter Weight Installation Decal Installation Tank Decal InstallationTank Oil Level Sight Gauge Decal Part Number. See , 33Cab Decal Installation OFF Switch See FigureSide Window. See Figure Boom Installation Boom Installation Boom Installation / Boom HosesCutter Motor Control Valve Asy Attach Swing Hose Installation Pump / Tank Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Cylinder Control Valve Installation StandardCylinder Control Valve Installation Control Handle Assembly InstallationController assemblies will be bolted On OFF Switch Installation Common Problems Standard Control Valve OperationSpool Valve Shown System Schematic Cylinder Hydraulic Control Circuit See Figures 2Cylinder Hydraulic Control Circuit See Cylinder Hydraulic Control Circuit Mechanical Valve ModelsCylinder Control Valve Installation Remote Cable Operation and Installation Control Assembly Controller End Installation Procedure Tractor FrontAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Optional Joystick Mounting Cushion Removed Three Existing HolesInstalling Joystick Mount to Trac- tor Seat Option Joystick MountingInstallingJoystick to Bracket Installing Wiring Harness for JoystickJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Installing Wiring Harness to Joystick Align the Plug GuidesInstalling Warning Instruction Decals 02967827 02965262Wire Harness / Valve Mounting 2 WD & 4 WD Installing Wire Harness To ValveInstalling Wire Harness To ValveBOOM, Disregard this Section Joystick w/ Push/Pull Motor Switch & Rocker Master Switch Joystick Plug Bottom of Joystick ConsoleWire Harness Joystick Console Plug to Valve Control Valve Electric / Hydraulic Control Valves See FigureAlamo Group Inc Head Installation Optional Heads Optional Mower Head Installation Attaching Flail-Axe HeadAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate & Hook Installation Boom Rest Plate installationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop Installation Boom Swing Stop installationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition