Alamo DSEB-D16/SAS To the mounting Tube. See Figure, Recheck that all components are

Page 49

Frame Rail Installation

Tack Welding Frame Rails: (continued)

8.

Weld Bar Mounting Straps. The RH

Front bar Mounting Straps will have to be cut

(See Figure 31) and welded to the top of the

Mounting Tube (See Figure 43). Another

one cut off and welded to the Bottom of the

Frame Rail. (See Figure 45) The length of

these Bar mounting straps should be cut so

it will not be sticking over past frame rail.

 

These can be Tack Welded while still

mounted on Tractor, Illustrations are shown

with frame rails off of Tractor because it is

easier to see and it can be done after they are

removed from tractor if you want.

 

These must be Tack welded in align-

ment when installed, so the holes are in line.

If not in line the Bolt cannot be installed.

Measure the distance from the Angle Mount-

ing to the Mounting Bar that you have welded

Tack Weld Here in 3 places on top and 3 places on bottom

Figure 42

Rear of LH Mount-

ing Tube toward

to the mounting Tube. (See Figure 43).

Transfer that measurement to the bottom of

the Frame Rail and Tack Weld a cut off Bar

Mounting Strap there. (See Figure 44). Fig-

ure 44 shows a top (Un-Cut) Mounting Bar

being held down with a C-Clamp, this is done

to make it easier to transfer measurement to

lower Bar Mounting Strap. Do not weld a

Cut Straps

Here

Cab

Measure

Distance Here

strap to the top of the Frame Rail here. (See

Figure 44)

9.

Recheck that all components are

Tack Welded. (See Figures 31 through 45)

Do Not

Weld Here

Lower Bar Mounting

Strap (Cutt Off) Weld

Upper Bar Mounting

Strap (Cut Off)

Figure 43

Lower Bar

Mounting Strap

Figure 44

Here

 

(Cut Off)

Figure 45

 

A-Boom (JD 6615 / 7615 Asy Instruction Manual) 07/03

© 2003 Alamo Group Inc.

Section 4 - 20

Image 49
Contents John Deere 6615 BoomTo the OWNER/OPERATOR/DEALER Introduction Safety Section Operation Safety Index Assembly InstructionFilling Hydraulic Tank w/Oil 11-2 to Index Safety Section Safety 2003Alamo Group Inc SG-23 Death Components contain or emit chemicals known to the state Boom Paint Scraper to remove Paint before welding. Recommended Assembly Tools, Supplies and Equipment NeededFrame and Boom Saftey EquipmentHydraulic System Rotary Mower HeadTractor Mower Operation Inspection Flail Mower HeadPost-Operation Inspection Tractor Mower Component Location Wheel Weight Installation Fill Left Rear Wheel with Liquid Rear Wheel Counter WeightQty Description Installing Wheel Weight Alamo Group Inc Boom Front Pump Drive Shaft InstallationInstalling Pump, Pump Drive Components and Hydraulic Tank Pump / Drive Assembly InstructionsInstalling Pump Drive Components Drive Shaft Assembly Plate # 02976087 standard mount plate See Installing Pump Mount Plate & Tube End of DriveshaftInstalling Pump See Figure Install Front frame Rail Supports Alamo Group Inc Frame Rail / High Frame Setup / Pre- Assembly Installation Frame Rail Pre-Assembly Frame Rail Set UpFrame Rail Installation Frame Stiiffener Kit High Frame Mounting Tube Componnets High Frame Installation High Frame & King Post Asy Pre-Installing Frame Rails Front Frame Rail Mount Pad Support Mount Floor Jack Frame Rail Installation Pre-Installing High Frame 24-1/2 Min Height frame to Hood High Frame Frame Rail Section Item Part No Pre-Install Mounting Tubes for High FrameLine with Tack Welding Frame Rails Mounted the hole will be up. See Item Frame Recheck that all components are To the mounting Tube. See FigureRemove High Frame for Final Welding Remove High Frame for Welding Frame Rail Installation Alamo Group Inc Frame Rail & High Frame Final Installation Re-Install Frame Rails to Tractor Boom Rest See . Check that all Bolts and Nuts Are installed Frame Rail Installation 4 WDRe-Install High Frame to Tractor See Tighten LH & RH Side Frame Rail Hyd. Tank, CWT & Decal Final Installation Hydraulic Tank Installation Hyd. Tank CWT InstallationCounter Weight Installation Tank Decal Installation Decal InstallationTank Oil Level Sight Gauge Decal Part Number. See , 33OFF Switch See Figure Cab Decal InstallationSide Window. See Figure Boom Installation Boom Installation / Boom Hoses Boom InstallationCutter Motor Control Valve Asy Attach Swing Pump / Tank Hose Installation Hose InstallationReturn Hose Pressure Gauge Alamo Group Inc Standard Cylinder Control Valve InstallationControl Handle Assembly Installation Cylinder Control Valve InstallationController assemblies will be bolted On OFF Switch Installation Standard Control Valve Operation Common ProblemsSpool Valve Shown Cylinder Hydraulic Control Circuit See Figures 2 System SchematicCylinder Hydraulic Control Circuit See Mechanical Valve Models Cylinder Hydraulic Control CircuitCylinder Control Valve Installation Remote Cable Operation and Installation Tractor Front Control Assembly Controller End Installation ProcedureAlamo Group Inc Optional Joystick Wire Harness & Valve Installation Cushion Removed Three Existing Holes Optional Joystick MountingOption Joystick Mounting Installing Joystick Mount to Trac- tor SeatInstalling Wiring Harness for Joystick InstallingJoystick to BracketJoystick Mounting 2 WD & 4 WD Wire Harness Through Cab. There is a Align the Plug Guides Installing Wiring Harness to Joystick02967827 02965262 Installing Warning Instruction DecalsInstalling Wire Harness To Valve Wire Harness / Valve Mounting 2 WD & 4 WDTo Valve Installing Wire HarnessBOOM, Disregard this Section Joystick Plug Bottom of Joystick Console Joystick w/ Push/Pull Motor Switch & Rocker Master SwitchWire Harness Joystick Console Plug to Valve Control Valves See Figure Control Valve Electric / HydraulicAlamo Group Inc Head Installation Optional Heads Attaching Flail-Axe Head Optional Mower Head InstallationAttaching Flail Head Attaching Ditcher Head Alamo Group Inc Frame Square Head Attachment Fill Hydraulic Tank Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Hydraulic Start-Up Procedures Start-up Instructions Post-Assembly Check List Alamo Group Inc Boom Rest Plate Boom Swing Stop Installation Boom Rest Plate installation Boom Rest Plate & Hook InstallationBoom Marked Here HereBolt on Boom Rest Hook Clamp Boom Swing Stop installation Boom Swing Stop InstallationTack Weld Boom Swing Stop Lug. Tack Alamo Group Inc Alamo Group Inc Page Boom JD 6615 & JD7615 Assembly Manual Edition