Carrier 30RAP010-060 specifications Troubleshooting

Models: 30RAP010-060

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Table 41 — Troubleshooting

SYMPTOMS

CAUSE

REMEDY

Cooler Circulating Pump Does

Power line open

Reset circuit breaker.

Not Run

 

 

Control fuse or circuit breaker open

Check control circuit for ground or short. Reset breaker and

 

 

 

replace fuse.

 

Tripped power breaker

Check the controls. Find the cause of trip and reset breaker.

 

Loose terminal connection

Check connections.

 

Improperly wired controls

Check wiring and rewire if necessary.

 

Low line voltage

Check line voltage — determine location of

 

 

voltage drop and remedy deficiency.

 

Pump motor defective

Check motor winding for open or short.

 

 

Replace compressor if necessary.

 

Pump seized

Replace pump.

Compressor Cycles

Low refrigerant charge

Repair leak and recharge.

Off on Loss of Charge

 

 

Compressor Cycles Off on Cooler

Thermistor failure

Replace thermistor.

Freeze Protection

 

 

System load was reduced faster than controller could

Unit will restart after fluid temperature rises back into the

 

 

remove stages

control band. Avoid rapidly removing system load.

Compressor Shuts Down on

High-pressure control acting erratically

Replace control.

High-Pressure Control

 

 

Noncondensables in system

Evacuate and recharge.

 

 

Condenser dirty

Clean condenser.

 

Fans not operating

Repair or replace if defective.

 

System overcharged with refrigerant

Reduce charge.

Unit Operates Too Long

Low refrigerant charge

Add refrigerant.

or Continuously

 

 

Control contacts fused

Replace control.

 

 

Partially plugged or plugged expansion valve or filter drier

Clean or replace as needed.

 

Defective insulation

Replace or repair as needed.

 

Damaged compressor

Check compressor and replace if necessary.

Unusual or Loud System

Piping vibration

Support piping as required.

Noises

 

Check for loose pipe connections or damaged compressor

 

 

 

Compressor noisy

Replace compressor (worn bearings).

 

 

Check for loose compressor holddown bolts.

Compressor Loses Oil

Leak in system

Repair leak.

 

Mechanical damage (Failed seals or broken scrolls)

Replace compressor.

 

Oil trapped in line

Check piping for oil traps.

Hot Liquid Line

Shortage of refrigerant due to leak

Repair leak and recharge.

Frosted Liquid Line

Restricted filter drier

Replace filter drier.

Frosted Suction Line

Expansion valve admitting excess refrigerant (note: this is a

Replace valve if defective.

 

normal condition for brine applications)

 

 

Stuck EXV

Replace valve if defective.

Freeze-Up

Improper charging

Make sure a full quantity of fluid is flowing through the cooler

 

 

while charging, and suction pressure in cooler is equal to or

 

 

greater than pressure corresponding to 32 F (0° C).

 

System not drained for winter shutdown

Recommended that system be filled with an appropriate gly-

 

 

col mixture to prevent freezing of pumps and fluid tubing.

 

Loose Thermistor

Verify thermistors are fully inserted in wells.

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Page 66
Image 66
Carrier 30RAP010-060 specifications Troubleshooting