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Carrier 30RAP010-060 30RAP Weekly Maintenance Log, Date, Oil Level, Check Alarms Faults, Remarks

Models: 30RAP010-060

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30RAP Weekly Maintenance Log

APPENDIX E — MAINTENANCE SUMMARY AND LOG SHEETS (cont)

30RAP Weekly Maintenance Log

Plant ___________________________

Machine Model No. ________________

DATE

OIL LEVEL

CHECK ALARMS

/ FAULTS

OPERATOR

INITIALS

REMARKS

NOTE: Equipment failures caused by lack of adherence to the Main- tenance Interval Requirements are not covered under warranty.

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Carrier 30RAP010-060 30RAP Weekly Maintenance Log, Date, Oil Level, Check Alarms Faults, Operator Initials, Remarks

Contents

Microchannel Heat Exchanger MCHX CONTENTSCondenser Coil Maintenance and Cleaning Operation of Machine Based on Control MethodAPPENDIX E — MAINTENANCE SUMMARY CONTENTS contSAFETY CONSIDERATIONS APPENDIX C — FACTORY SETTINGS FORFig. 1 — Scrolling Marquee Display GENERALBasic Controls Usage Table 1 — Unit SizesFig. 2 — Accessory Navigator Display Module MODE Table 3 — Run Status Mode and Sub-ModeDirectory SUB-MODE Table 4 — Service Test Mode and Sub-ModeDirectory Table 5 — Temperature Mode and Sub-ModeDirectory Table 6 — Pressure Mode and Sub-ModeDirectoryTable 7 — Set Points Mode and Sub-ModeDirectory KEYPAD Table 8 — Inputs Mode and Sub-ModeDirectoryTable 9 — Outputs Mode and Sub-ModeDirectory SUB-MODETable 9 — Outputs Mode and Sub-ModeDirectory cont OPT1 DISPLAY SUB-MODEKEYPAD ITEMDISPLAY SUB-MODEKEYPAD ITEMDefault: No Reset Repeats for Occupancy Periods 2 through Table 11 — Time Clock Mode and Sub-ModeDirectoryTable 13 — Alarms Mode and Sub-ModeDirectory Table 12 — Operating Mode and Sub-ModeDirectory→PM.DY Table 14 — Operating ModesCONTROLS Control Module CommunicationCarrier Comfort Network CCN Interface — Table 17 — Output Relays Table 18 — CCN Communication Bus WiringTable 15 — Thermistor Designations Table 16 — Status InputsLEGEND FOR FIG. a30-4963 a30-4962Fig. 3 — Typical Control Box for 30RAP010,015 Fig. 4 — Typical Control Box for 30RAP018-030Fig. 5 — Typical Control Box for 30RAP035-060 a30-4964FIOP/ACCESSORY ~ H1GFI-CO J3 J4 a30-4966SEE NOTES ON PAGE5283 FIOP/ACCESSORYGFI-CO J2 CH1 a30-5284J3 J4 J9 J7a30-4968 Fig. 10 — Typical Space Temperature Sensor WiringFig. 8 — Main Base Board a30-4967•4 to 20 mA leaving fluid temperature reset requires field-supplied4 to 20 mA generator CEPL130351 Fig. 12 — Energy Management ModuleFig. 13 — Deadband Multiplier Operation of Machine Based on Control a30-4969Fig. 14 — Operating Envelope for R-410ACompressor Table 20 — Fan Stages Cooling Set Point Selecta30-4970 Fig. 15 — 30RAP Condenser Fan LayoutOptional Factory-InstalledHydronic Pack →PM1E = YES →PM1E = YES→PM2E = YES →PM1E = YESConfiguring and Operating Dual Chiller Con SUB-MODE Fig. 17 — Dual Leaving Water Thermistor Well Fig. 16 — Dual Chiller Thermistor LocationCTRL Table 24 — 4 to 20 mA Reset Table 26B — Configuring Return Temperature Reset Fig. 20 — Standard Chilled Fluid Fig. 18 — Outdoor-AirTemperature ResetFig. 19 — Space Temperature Reset Temperature Control — No ResetFig. 22 — Cooling Set Point 4 to 20 mA Fig. 21 — 4 to 20-mADemand LimitingTable 27 — Configuring Demand Limit PRE-START-UPSystem Check →CTPT START-UPAND OPERATIONa30-4978 Fig. 23 — Sight Glass LocationStandard 30RAP Units Table 29 — Temperature Limits forOperating Limitations OPERATION SEQUENCESERVICE Electronic ComponentsTable 30 — EXV Steps Fig. 24 — Electronic Expansion Valve Details a30-4971a30-4972 Compressor Replacement Refer to Fig.Table 31 — Unit Torque Specification CoolerCheck Refrigerant Feed Components Oil ChargeFig. 27 — Compressor Location — 30RAP035-060 Fig. 26 — Compressor Location — 30RAP010-030a30-4973 a30-4974Table 32 — Factory Settings, High-Pressure Switch FixedCheck Unit Safeties Fig. 28 — Thermistor Well Voltage Drop for EWT, LWT, RGT, and OAT Voltage Drop for EWT, LWT, RGT, and OAT For SPT For SPT Table 37 — 86K Thermistor vs Resistance DTTFig. 29 — Thermistor Connections to Main Base Board, J8 ConnectorFig. 30 — Chilled Water Flow Switch a30-4975•P51: SOFTWARE version •P50: FAULT HISTORY — Last 8 faultsMode Fig. 32 — Typical Motormaster Wiringa30-4977 CONFIGURATION TABLEDESCRIPTION Table 38 — Fault CodesFAULT CODE SOLUTIONPARAMETERS Table 40 — Replacement Modules MAINTENANCETROUBLESHOOTING Time Fig. 34 — Advanced Scroll TemperatureProtection Label MinutesTable 41 — Troubleshooting Table 42 — Alarm and Alert Codes Table 42 — Alarm and Alert Codes cont ALARM Table 42 — Alarm and Alert Codes contALARM Table 42 — Alarm and Alert Codes contCOMPRESSOR FAILURE ALERTS Table 42 — Alarm and Alert Codes contCOMPRESSOR STUCK ON FAILURE ALARMS T133 Circuit A Low Suction Pressure APPENDIX A — DISPLAY TABLES Run Status Mode and Sub-ModeDirectoryAPPENDIX A — DISPLAY TABLES cont Run Status Mode and Sub-ModeDirectory contAPPENDIX A — DISPLAY TABLES cont Service Test Mode and Sub-ModeDirectoryTemperature Mode and Sub-ModeDirectory Pressures Mode and Sub-ModeDirectorySet Points Mode and Sub-ModeDirectory Inputs Mode and Sub-ModeDirectoryAPPENDIX A — DISPLAY TABLES cont APPENDIX A — DISPLAY TABLES cont Outputs Mode and Sub-ModeDirectoryITEM Configuration Mode and Sub-ModeDirectoryAPPENDIX A — DISPLAY TABLES cont SUB-MODEITEM Configuration Mode and Sub-ModeDirectory contAPPENDIX A — DISPLAY TABLES cont SUB-MODEConfiguration Mode and Sub-ModeDirectory cont CIR A EXV CONFIGURATIONAPPENDIX A — DISPLAY TABLES cont ITEM Configuration Mode and Sub-ModeDirectory contAPPENDIX A — DISPLAY TABLES cont SUB-MODEITEM Configuration Mode and Sub-ModeDirectory contAPPENDIX A — DISPLAY TABLES cont SUB-MODEAPPENDIX A — DISPLAY TABLES cont Time Clock Mode and Sub-ModeDirectoryAPPENDIX A — DISPLAY TABLES cont Time Clock Mode and Sub-ModeDirectory contTime Clock Mode and Sub-ModeDirectory cont APPENDIX A — DISPLAY TABLES contSUB-MODE Time Clock Mode and Sub-ModeDirectory cont APPENDIX A — DISPLAY TABLES contSUB-MODE ITEM Time Clock Mode and Sub-ModeDirectory contAPPENDIX A — DISPLAY TABLES cont SUB-MODEOperating Mode and Sub-ModeDirectory Alarms Mode and Sub-ModeDirectoryAPPENDIX A — DISPLAY TABLES cont APPENDIX B — CCN TABLES APPENDIX B — CCN TABLES cont APPENDIX B — CCN TABLES cont CCN DISPLAY TABLES — OPTIONS Unit ParametersControl Method APPENDIX B — CCN TABLES contLEAD/LAG APPENDIX B — CCN TABLES contAPPENDIX B — CCN TABLES cont CCN SERVICE TABLES — SERVICECCN MAINTENANCE TABLES — CIRA_EXV CCN SETPOINT TABLES — SETPOINTAPPENDIX B — CCN TABLES cont CCN MAINTENANCE TABLES — CIRB_EXVCCN MAINTENANCE TABLES — STRTHOUR CCN MAINTENANCE TABLES — CURRMODSAPPENDIX B — CCN TABLES cont CCN MAINTENANCE TABLES — ALARMSCCN MAINTENANCE TABLES — VERSIONS CCN MAINTENANCE TABLES — LOADFACTCCN MAINTENANCE TABLES — TESTMODE CCN MAINTENANCE TABLES — PM-PUMPCCN MAINTENANCE TABLES — PM-STRN CCN MAINTENANCE TABLES — PM-COILAPPENDIX B — CCN TABLES cont CCN MAINTENANCE TABLES — RUNTESTAPPENDIX B — CCN TABLES cont CCN MAINTENANCE TABLES — DUALCHILUNIT VOLTAGE SETTINGPUMP OPTION PUMP SIZEOptional BACnet Communications Wiring — Fig. B — Address Rotary SwitchesFig. A — UPC Open Controller Table B — Baud Selection Table Table A — SW3 Protocol Switch Settings for MS/TPFig. C — DIP Switches Fig. D — Network WiringTable C — MS/TP Wiring Recommendations Fig. E — BT485 Terminator InstallationFig. F — BACview6 Device Connection Table E — LED Status Indicators Table G — Network Points List Table G — Network Points List cont POINT DESCRIPTION Table G — Network Points List cont30RAP Maintenance Interval Requirements APPENDIX E — MAINTENANCE SUMMARY AND LOG SHEETSOIL LEVEL 30RAP Weekly Maintenance LogCHECK ALARMS FAULTS DATE30RAP Monthly Maintenance Log 30RAP Seasonal Shutdown Log Form 30RAP-2T Copyright 2010 Carrier CorporationCatalog No. Printed in U.S.ADesign Information START-UPCHECKLIST FOR 30RAP LIQUID CHILLERRemove and use for Job File I.Project Information II. Preliminary Equipment CheckStart and Operate Machine. Complete the Following III. Unit Start-UpCL-3 CL-4 Record Software Versions MODE — RUN STATUSUNIT Configuration Settings OPTIONS1 Options ConfigurationIII.Unit Start-Upcont HP.B Head Pressure Cmp. Delta Configuration OPTIONS2 Options ConfigurationCCN CCN Network Configuration HP.A Head Pressure Cmp. Delta ConfigurationIII. Unit Start-Upcont EXV.A Circuit A EXV ConfigurationEXV.B Circuit B EXV Configuration MM Motormaster Configuration SettingsCL-8 RSET Reset Configuration SettingsSLCT Setpoint and Ramp Load Configuration III.Unit Start-UpcontSETPOINT III.Unit Start-UpcontCL-9 Service Test Mode and Sub-ModeDirectory III.Unit Start-UpcontCOMPONENT TEST