Section Replacement Parts | Emerson Process Management IB106-340

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 2.4 April, 2001

SECTION 9

REPLACEMENT PARTS

Table 9-1. Replacement Parts for Probe

Figure and Index No.	Part Number		Description

	No Dust Seal	Dust Seal

6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G01	3D39649G01	18" ANSI Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G02	3D39649G02	3' ANSI Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G03	3D39649G03	6' ANSI Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G04	3D39649G04	9' ANSI Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G05	3D39649G05	12' ANSI Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G06	3D39649G06	18" JIS Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G07	3D39649G07	3' JIS Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G08	3D39649G08	6' JIS Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G09	3D39649G09	9' JIS Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G10	3D39649G10	12' JIS Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G11	3D39649G11	18" DIN Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G12	3D39649G12	3' DIN Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G13	3D39649G13	6' DIN Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G14	3D39649G14	9' DIN Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G15	3D39649G15	12' DIN Probe with Ceramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G17	3D39649G17	18" ANSI Probe with Flame Arrestor and Ce-
			ramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G18	3D39649G18	3' ANSI Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G19	3D39649G19	6' ANSI Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G20	3D39649G20	9' ANSI Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G21	3D39649G21	12' ANSI Probe with Flame Arrestor and Ce-
			ramic Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G22	3D39649G22	18" JIS Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G23	3D39649G23	3' JIS Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G24	3D39649G24	6' JIS Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G25	3D39649G25	9' JIS Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G26	3D39649G26	12' JIS Probe with Flame Arrestor and Ceramic
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G27	3D39649G27	18" DIN Probe with Flame Arrestor and Snubber
			Diffuser
6-1, 1 thru 6, 8, 9, 28 thru 31	3D39648G28	3D39649G28	3' DIN Probe with Flame Arrestor and Snubber
			Diffuser

9

Rosemount Analytical Inc. A Division of Emerson Process Management

Replacement Parts 9-1

Image 123

Emerson Process Management IB106-340 instruction manual Section Replacement Parts, Replacement Parts for Probe

Contents

IB-106-340 Rev April Oxymitter Essential Instructions Single Probe Autocalibration Sequencer information Highlights of ChangesEffective May, 1998 Rev Summary Effective Oct., 1998 Rev Assemblies to parts list Changed Figure and Index NoEffective Feb., 1999 Rev PageSummary Effective April, 2001 Rev Changed Heater Fault 6 Self-Clearing column data to noFault 8 Self Clearing column data to YES Effective Nov., 1999 Rev Oxymitter Table of Contents Index 10-010-1 11-0 Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations List of Tables Definitions Preface Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 Installation Options Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE? Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration Quick Reference Guide Oxymitter 4000 Oxygen Transmitter Technical Support Hotline Hart Communicator Fast KEY Sequences Oxymitter Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package Imps System Configuration System FeaturesOxymitter Integrally Mounted SPS Oxymitter Oxymitter 4000 Hart Communications and AMS Application With Reference AIR Option StandardImps 4000 Option SPS 4000 Option Components Figure Imps 4000 OptionalSPS 4000 Optional Mounting Rear View of Manifold only Front View Operation Refer to Model 751 remote powered loop LCDManual for calibration and wiring Model 751 Remote Powered Loop LCD Display Oxymitter Specifications 40to 149F -40to 65C Integral to OxymitterRemote from Oxymitter 100% relative humidity Code Sensing Probe Type Product Matrix Calibration Components Part NumberDescription Code Calibration Accessories No Hardware Single Probe Autocalibration Sequencer Coding Ref Air Set Fittings/Tubings Mounting Brass Code Yes TeflonHor Vert Weld or bolt adapter plate -5onto the duct Section InstallationMechanical Installation Selecting Location Oxymitter 4000 Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 a Oxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Bracing Installation Orienting the Optional Vee Deflector All wiring must conform to local and national codes Electrical Installation for Oxymitter 4000 Without SPS Connect Line Voltage Intelligent Multiprobe Test GasSequencer Instruction Bulletin Electrical Installation for OXY- Mitter 4000 with SPS Connect Remote Contact Input Wiring Connect Relay Output WiringConnect 4-20 mA Signal Wiring 10. SPS 4000 Electrical Connections Reference Air Package Pneumatic Installation for OXY- Mitter 4000 Without SPS Reference Air Connection Optional Pneumatic Installation for OXY- Mitter 4000 with SPS Oxymitter Startup Verify Mechanical InstallationVerify Terminal Block Wiring Install terminal cover 27 and secure with screws Verify Oxymitter 4000 Configuration SW2Model 751. The loop-driven LCD display Oxymitter 4000 Defaults Mode Configuration AlarmCalibration Handshake Signal Logic I/O Configuration Calibration Recommended ConfigurationNecessary calibrations based on calendar Days or weeks since previous calibration Power UP Start UP Oxymitter 4000 CalibrationImps 4000 Connections Model 751 Remote Powered Loop LCD Display Optional OperationOverview Normal Operation Method 1, For Load Resistance 250 Ohms Hart Communicator Signal Line ConnectionsHART/AMS Overview Signal Line Connections, ≥ 250 Ohms Lead Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE OperationsLogic I/O Conifgurations Logic I/O Configuration Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL Method From the Device Setup screen, select From the Detailed Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter Calibration Section Maintenance and Service Oxymitter 4000 Exploded View Key on the Oxymitter 4000 keypad Sets display mode from 0000 toCator to access the O2 Calibrate Oxymitter 4000. Press the CAL Manual Calibration Alarms Diagnostic/Unit Alarms LED Status IndicatorsNostic alarm LED will be Flashing. The diagnostic alarm Flashes Status Fault LEDHigh mV Oxymitter 4000 without Integrally Mounted SPS Oxymitter 4000 REMOVAL/REPLACEMENT Electronics Replacement Electronic Assembly Electronic Assembly Replacement Figure Terminal Block Replacement FigureFuse Replacement Figure Screws on the microprocessor board Reconnect the J1 connector to the miEntire Probe Replacement Electronics rotates, repeat Alignment Heater Strut Assembly Heater Strut Replacement Cell Replacement When replacing the strut, align the slot on Oxymitter Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General SPS 4000 Maintenance and Component Replacement 11. SPS 4000 Manifold Assembly 18 or Board ReplacementConnect replacement board to board Solenoid Replacement Interface Board Power Supply Board Check Valve Replacement Pressure Switch Replacement Pressure Regulator Optional Maintenance Flowmeter AdjustmentsFlowmeter Replacement Oxymitter 13. Calibration Gas and Reference Air Components Oxymitter Section Troubleshooting Alarm IndicationsAlarm Contacts Indications Identifying and Correcting Alarm High mV Dependent on position 3 of SW2 Diagnostic/Unit Alarm Fault Definitions SelfFlashes Status MA Line Fault Clearing Dependent on position 3 of SW2 Fault 1, Open Thermocouple Fault 2, Shorted Thermocouple Fault 3, Reversed Thermocouple Call the factory for assistance Fault 4, A/D Comm Error Fault 5, Open Heater Fault 6, High High Heater Temp Fault 7, High Case Temp Fault 8, Low Heater Temp Fault 9, High Heater Temp Fault 10, High Cell mV Fault 11, Bad Cell Fault 12, Eeprom Corrupt Fault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Nance and Service SPS 4000 Troubleshooting SPS 4000 Fault Finding Symptom Check Remedy 16. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow 16. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Return of Material Oxymitter Replacement Parts for Probe Section Replacement Parts Figure and Index No Part Number Description No Dust Seal Figure and Index No Part Number Description Probe Disassembly Kit Replacement Parts for Electronics Oxymitter Replacement Parts for Calibration Components Replacement Parts for SPS Oxymitter BY-PASS Packages Section Optional AccessoriesAsset Management Solutions AMS Hart Handheld 275 Communicator Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Autocalibration SequencerOxymitter O2 Calibration GAS Sequencer Oxymitter Section Index SPS Warranty Oxymitter Serial no Order no