Emerson Process Management IB106-340 - page 61

Instruction Manual

IB-106-340 Rev. 2.4

April, 2001

Rosemount Analytical Inc. A Division of Emerson Process Management Startup 3-5

Oxymitter 4000

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATERT/C

HEATER

O2 CELL

CALIBRATION

CALIBRATION RECOMMENDED

O2 CELL mV +

O2 CELL mv -

HEATERT/C +

HEATERT/C -

INC INC

DEC DEC

HIGH

GAS

LOW

GAS

CAL

TEST GAS +

PROCESS -

% O2

SW2

TP1 J1

TP2

TP3

RED

YEL

GRN

ORG

TP4

TP5

TP6

ON

HEATERT/C

HEATER

O CELL

2

CALIBRATION

LIGHTINGSEQUENCE DURING NORMAL OPERATION

12 3 4 1 2 3 4

HEATERT/C

HEATER

O CELL

2

CALIBRATION

LIGHTINGSEQUENCE DURING WARM-UP

12 3 4 1 2 3 4

22220056

Figure 3-3. Startup and Normal Operation

3-3 RECOMMENDED CONFIGURATION

a. 4-20 mA Signal Upon Critical Alarm

Rosemount recommends that the factory

default be utilized. The 4-20 mA signal will

go to the 3.8 mA level upon any critical

alarm which will cause the O2 reading to be

unusable. Customer can also select 22 mA

as the failure setting if normal operations

cause O2 readings to go below the zero %

O2 (4 mA) level.

If the O2 measurement is being utilized as

part of an automatic control loop, the loop

should be placed into manual upon this fail-

ure event or other appropriate action should

be taken.

b. Calibration

Rosemount recommends utilizing an auto-

calibration system, actuated by the “calibra-

tion recommended” diagnostic. New O2

cells may operate for more than a year, but

older cells may require recalibration every

few weeks as they near the end of their life.

This strategy ensures that the O2 reading is

always accurate, and eliminates many un-

necessary calibrations based on calendar

days or weeks since previous calibration.

When utilizing the SPS 4000 or the IMPS

4000, consider wiring some or all associ-

ated alarm contacts.

1. CALIBRATION INITIATE. Contact

from the control room to an SPS 4000

or IMPS 4000 (one per probe) provides

the ability to manually initiate a calibra-

tion at any time from the control room.

Note that calibrations can also be initi-

ated from a HART handheld communi-

cator, from Asset Management

Solutions software, or from the keypad

on the Oxymitter 4000.

2. IN CALIBRATION. One contact per

probe provides notification to the con-

trol room that the “calibration recom-

mended” diagnostic has initiated an

automatic calibration through the SPS

4000 or IMPS 4000. If the O2 signal is

being utilized in an automatic control

loop, this contact should be utilized to

place the control loop into manual dur-

ing calibration.

3

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES Page Page Page TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page April, 2001 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management WHAT YOU NEED TO KNOW Figure 1. Oxymitter 4000 Installation Options BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER IMPS 4000 OPTION STANDARD CAN YOU USE THE FOLLOWING QUICK START GUIDE? QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS Rosemount Analytical Inc. A Division of Emerson Process Management P-13 Figure 2. Oxymitter 4000 with SPS 4000 Wiring Diagram AC L1 AC N + + Figure 3. Oxymitter 4000 without SPS 4000 Wiring Diagram - - QUICK REFERENCE GUIDE OXYMITTER 4000 OXYGEN TRANSMITTER HART COMMUNICATOR FAST KEY SEQUENCES Page SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package Page Page Page STANDARD SPS 4000 OPTION (WITH REFERENCE AIR OPTION) Figure 1-4. Typical System Installation IMPS 4000 OPTION Page IB-106-340 Rev. 2.4 FRONT VIEW Figure 1-5. SPS 4000 REAR VIEW (OF MANIFOLD ONLY) Page Page Page Table 1-1. Product Matrix Page Oxymitter 4000 SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENTWEATHER CONDITIONS Figure 2-1. Oxymitter 4000 Installation 5.71 (145) INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 HORIZONTALMOUNTED SPS 4000 A VERTICAL MOUNTED SPS 4000 A Figure 2-2. Oxymitter 4000 Installation (with SPS 4000) Figure 2-3. Oxymitter 4000 with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Figure 2-4. Oxymitter 4000 Adapter Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Oxymitter 4000 Adapter Plate Installation Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 } Figure 2-6. Oxymitter 4000 Bracing Installation Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 BLACK WHITE BROWN YELLOW RED BLUE ORANGE GREEN Figure 2-10. SPS 4000 Electrical Connections Page ! Page SECTION 3 STARTUP Page Figure 3-2. Oxymitter 4000 Defaults Page Page Page SECTION 4 OPERATION 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management HEATERT/C HEATER O CELL Figure 4-1. Normal Operation 12 3 4 1 2 3 4 CALIBRATION LIGHTINGSEQUENCE DURING NORMAL OPERATION CAL LED SECTION 5 HART/AMS 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management TERMINAL BLOCK LOOP CONNECTORS 4-20 mA SIGNAL LINE HART COMMUNICATOR Figure 5-1. Signal Line Connections, 250 Ohms Lead Resistance Figure 5-2. Signal Line Connections, < 250 Ohms Lead Resistanc e Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sh eet 1 of 3) Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3) 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 3 of 3) Page Page Page SECTION 6 MAINTENANCE AND SERVICE Figure 6-1. Oxymitter 4000 Exploded View Page ALARMS MANUAL CALIBRATION * * Page Page Page Page Page Page Page Page Page Page Page Page Figure 6-11. SPS 4000 Manifold Assembly Page POWER SUPPLYBOARD INTERFACEBOARD Figure 6-12. Power Supply Board and Interface Board Connections Page Page Page Figure 6-13. Calibration Gas and Reference Air Components Page SECTION 7 TROUBLESHOOTING Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-7 Figure 7-4. Fault 4, A/D Comm Error Page Page Page Page Page Page Page Page Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-21 SYMPTOM NO TEST GAS FLOW Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2) 7-22 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management SYMPTOM NO TEST GAS FLOW (CONTINUED) Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2) SECTION 8 RETURN OF MATERIAL Page SECTION 9 REPLACEMENT PARTS Page Page Page Page Page Page Page SECTION 10 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS OXYMITTER 4000 Page Page SECTION 11 INDEX A B C D N O P R S WARRANTY Oxymitter 4000 Par t no . ____________ Ser ial no. ____________ Ord er n o. ____________