Electronic Assembly | Emerson Process Management IB106-340 specs

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 2.4 April, 2001

MOUNTING SCREW

MOUNTING

SCREW

HEATER T/C

DIAGNOSTIC HEATER

ALARMS O2 CELL CALIBRATION

CALIBRATION RECOMMENDED

SW2

ON

J1

	SMART FAMILY
	HART
OXYMITTER 4000
SERIAL NO.
TAG NO.
VOLTS: 85-264 VAC WATTS:48-62 Hz	500 VA
OUTPUT: 4-20 mALINE FUSE:	5 Amps

TEST

POINTS

INC INC

HIGH LOW

GAS GAS

DEC DEC

O2 CELL mV +

O2 CELL mv - HEATER T/C + HEATER T/C -

CAL

TEST GAS + PROCESS - % O2

TP1	J1
TP1
TP2
TP3
TP4	RED YEL GRN ORG
	RED YEL GRN ORG
TP5
TP6

MOUNTING SCREW

26170018

Figure 6-5. Electronic Assembly

2.Remove the right housing cover un- covering the electronic assembly (Figure 6-5).

3.Depress and remove the J1 (cell and T/C) connector from the J1 socket. Loosen the three captive mounting screws on the microprocessor board (top board).

4.The J8 connector (heater leads) can be accessed by moving the J1 connector leads out of the slot on the microproc- essor board and sliding the electronic assembly partially out of the housing (Figure 6-6).

5.Squeeze the J8 connector on the sides and carefully remove. The electronic assembly can now be completely re- moved from the housing.

8.Hold the J1 and J8 connectors out and to the probe side of the electronic housing. Make sure that the conduit port of the electronic housing is on the same side as the CAL and REF gas ports. Replace the four screws and tighten.

6

9.Reconnect the J8 connector to the power supply board. Make sure the connector is secure.

1

+

POWER

SUPPLY

BOARD

+

+

6.Remove the four screws (7, Figure 6-1)from the probe finned housing. The probe and the electronic housing can now be separated.

5A

250VAC

TIME LAG

3D39619G

+

+J8

1

+

+

7.When reinstalling or replacing the electronic housing, make sure that O- ring (10) is in good condition. Place the J1 and J8 connectors in the hole on the flat side of the electronic housing.

REV

22220061

Figure 6-6. J8 Connector

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Service 6-9

Image 83

Emerson Process Management IB106-340 instruction manual Electronic Assembly

Contents

IB-106-340 Rev April Oxymitter Essential Instructions Single Probe Autocalibration Sequencer information Highlights of ChangesEffective May, 1998 Rev Summary Effective Oct., 1998 Rev Effective Feb., 1999 Rev PageSummary Assemblies to parts listChanged Figure and Index No Effective April, 2001 Rev Changed Heater Fault 6 Self-Clearing column data to noFault 8 Self Clearing column data to YES Effective Nov., 1999 Rev Oxymitter Table of Contents Index 10-010-1 11-0 Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations List of Tables Definitions Preface Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 Installation Options Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE? Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration Quick Reference Guide Oxymitter 4000 Oxygen Transmitter Technical Support Hotline Hart Communicator Fast KEY Sequences Oxymitter System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents Typical System Package Imps System Configuration System FeaturesOxymitter Integrally Mounted SPS Oxymitter Oxymitter 4000 Hart Communications and AMS Application With Reference AIR Option StandardImps 4000 Option SPS 4000 Option Components Figure Imps 4000 OptionalSPS 4000 Optional Mounting Rear View of Manifold only Front View Operation Refer to Model 751 remote powered loop LCDManual for calibration and wiring Model 751 Remote Powered Loop LCD Display Oxymitter Specifications 40to 149F -40to 65C Integral to OxymitterRemote from Oxymitter 100% relative humidity Code Sensing Probe Type Product Matrix Calibration Components Part NumberDescription Code Calibration Accessories No Hardware Hor Vert Single Probe Autocalibration Sequencer CodingRef Air Set Fittings/Tubings Mounting Brass Code Yes Teflon Weld or bolt adapter plate -5onto the duct Section InstallationMechanical Installation Selecting Location Oxymitter 4000 Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 a Oxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Bracing Installation Orienting the Optional Vee Deflector All wiring must conform to local and national codes Electrical Installation for Oxymitter 4000 Without SPS Sequencer Instruction Bulletin Connect Line VoltageIntelligent Multiprobe Test Gas Electrical Installation for OXY- Mitter 4000 with SPS Connect 4-20 mA Signal Wiring Connect Remote Contact Input WiringConnect Relay Output Wiring 10. SPS 4000 Electrical Connections Reference Air Package Pneumatic Installation for OXY- Mitter 4000 Without SPS Reference Air Connection Optional Pneumatic Installation for OXY- Mitter 4000 with SPS Oxymitter Startup Verify Mechanical InstallationVerify Terminal Block Wiring Install terminal cover 27 and secure with screws Model 751. The loop-driven LCD display Verify Oxymitter 4000 ConfigurationSW2 Oxymitter 4000 Defaults Mode Configuration AlarmCalibration Handshake Signal Logic I/O Configuration Calibration Recommended ConfigurationNecessary calibrations based on calendar Days or weeks since previous calibration Imps 4000 Connections Power UPStart UP Oxymitter 4000 Calibration Overview Model 751 Remote Powered Loop LCD Display OptionalOperation Normal Operation Method 1, For Load Resistance 250 Ohms Hart Communicator Signal Line ConnectionsHART/AMS Overview Signal Line Connections, ≥ 250 Ohms Lead Resistance Logic I/O Conifgurations Hart Communicator PC ConnectionsOFF-LINE and ON-LINE Operations Logic I/O Configuration Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL Method Defining a Timed Calibration VIA Hart From the Device Setup screen, selectFrom the Detailed Setup screen, select Oxymitter Calibration Section Maintenance and Service Oxymitter 4000 Exploded View Key on the Oxymitter 4000 keypad Sets display mode from 0000 toCator to access the O2 Calibrate Oxymitter 4000. Press the CAL Manual Calibration Alarms Diagnostic/Unit Alarms LED Status IndicatorsNostic alarm LED will be Flashing. The diagnostic alarm High mV Flashes Status FaultLED Oxymitter 4000 without Integrally Mounted SPS Oxymitter 4000 REMOVAL/REPLACEMENT Electronics Replacement Electronic Assembly Fuse Replacement Figure Electronic Assembly Replacement FigureTerminal Block Replacement Figure Screws on the microprocessor board Reconnect the J1 connector to the miEntire Probe Replacement Electronics rotates, repeat Alignment Heater Strut Assembly Heater Strut Replacement Cell Replacement When replacing the strut, align the slot on Oxymitter This refers to the ceramic diffusion element only General Replacement ProcedureCeramic Diffusion Element Replacement SPS 4000 Maintenance and Component Replacement 11. SPS 4000 Manifold Assembly 18 or Board ReplacementConnect replacement board to board Solenoid Replacement Interface Board Power Supply Board Check Valve Replacement Pressure Switch Replacement Flowmeter Replacement Pressure Regulator Optional MaintenanceFlowmeter Adjustments Oxymitter 13. Calibration Gas and Reference Air Components Oxymitter Alarm Contacts Section TroubleshootingAlarm Indications Indications Identifying and Correcting Alarm High mV Dependent on position 3 of SW2 Diagnostic/Unit Alarm Fault Definitions SelfFlashes Status MA Line Fault Clearing Dependent on position 3 of SW2 Fault 1, Open Thermocouple Fault 2, Shorted Thermocouple Fault 3, Reversed Thermocouple Call the factory for assistance Fault 4, A/D Comm Error Fault 5, Open Heater Fault 6, High High Heater Temp Fault 7, High Case Temp Fault 8, Low Heater Temp Fault 9, High Heater Temp Fault 10, High Cell mV Fault 11, Bad Cell Fault 12, Eeprom Corrupt Fault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Nance and Service SPS 4000 Troubleshooting SPS 4000 Fault Finding Symptom Check Remedy 16. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow 16. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Return of Material Oxymitter Replacement Parts for Probe Section Replacement Parts Figure and Index No Part Number Description No Dust Seal Figure and Index No Part Number Description Probe Disassembly Kit Replacement Parts for Electronics Oxymitter Replacement Parts for Calibration Components Replacement Parts for SPS Oxymitter BY-PASS Packages Section Optional AccessoriesAsset Management Solutions AMS Hart Handheld 275 Communicator Oxymitter Imps 4000 Intelligent Multiprobe Test GAS SequencerSPS 4000 Single Autocalibration Sequencer O2 Calibration GAS Sequencer Oxymitter Section Index SPS Warranty Oxymitter Serial no Order no