Emerson Process Management IB106-340 - page 124

Instruction Manual

IB-106-340 Rev. 2.4

April, 2001

9-2 Replacement Parts Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

Table 9-1. Replacement Parts for Probe (Continued)

Figure and Index No. Part Number Description

No Dust Seal Dust Seal

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G29 3D39 649G29 6' DIN Probe with Flame Arrestor and Snubber

Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G30 3D39 649G30 9' DIN Probe with Flame Arrestor and Snubber

Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G31 3D39 649G31 12' DIN Probe with Flame Arrestor and Snubber

Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G33 3D39 649G33 18" ANSI Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G34 3D39 649G34 3' ANSI Pr obe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G35 3D39 649G35 6' ANSI Pr obe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G36 3D39 649G36 9' ANSI Pr obe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G37 3D39 649G37 12' ANSI Prob e with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G38 3D39 649G38 18" JIS Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G39 3D39 649G39 3' JIS Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G40 3D39 649G40 6' JIS Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G41 3D39 649G41 9' JIS Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G42 3D39 649G42 12' JIS Prob e with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G43 3D39 649G43 18" DIN Prob e with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G44 3D39649G 44 3' DIN Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G45 3D39649G 45 6' DIN Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G46 3D39649G 46 9' DIN Probe with Snubber Diffuser

6-1, 1 thru 6, 8, 9, 28 thru 31 3D39648G47 3D39 649G47 12' DIN Probe with Snubber Diffuser

PROBETUBE

(NOT INCLUDED

IN KIT)

SOCKET HEAD

CAP SCREWS

CORRUGATED

SEAL

ANSI

GASKET

WIRE AND

PAD ASSEMBLY

ANTI-SEIZE

COMPOUND

22 GA.

WIRE

SET SCREWS

TEFLON

TUBING

CLOSED END

CONNECTOR

CELL AND

FLANGE

ASSEMBLY

CALIBRATION GAS

PASSAGE

35830009

Figure 9-1. Cell Replacement Kit

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES Page Page Page TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page April, 2001 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management WHAT YOU NEED TO KNOW Figure 1. Oxymitter 4000 Installation Options BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER IMPS 4000 OPTION STANDARD CAN YOU USE THE FOLLOWING QUICK START GUIDE? QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS Rosemount Analytical Inc. A Division of Emerson Process Management P-13 Figure 2. Oxymitter 4000 with SPS 4000 Wiring Diagram AC L1 AC N + + Figure 3. Oxymitter 4000 without SPS 4000 Wiring Diagram - - QUICK REFERENCE GUIDE OXYMITTER 4000 OXYGEN TRANSMITTER HART COMMUNICATOR FAST KEY SEQUENCES Page SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package Page Page Page STANDARD SPS 4000 OPTION (WITH REFERENCE AIR OPTION) Figure 1-4. Typical System Installation IMPS 4000 OPTION Page IB-106-340 Rev. 2.4 FRONT VIEW Figure 1-5. SPS 4000 REAR VIEW (OF MANIFOLD ONLY) Page Page Page Table 1-1. Product Matrix Page Oxymitter 4000 SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENTWEATHER CONDITIONS Figure 2-1. Oxymitter 4000 Installation 5.71 (145) INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 HORIZONTALMOUNTED SPS 4000 A VERTICAL MOUNTED SPS 4000 A Figure 2-2. Oxymitter 4000 Installation (with SPS 4000) Figure 2-3. Oxymitter 4000 with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Figure 2-4. Oxymitter 4000 Adapter Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Oxymitter 4000 Adapter Plate Installation Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 } Figure 2-6. Oxymitter 4000 Bracing Installation Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 BLACK WHITE BROWN YELLOW RED BLUE ORANGE GREEN Figure 2-10. SPS 4000 Electrical Connections Page ! Page SECTION 3 STARTUP Page Figure 3-2. Oxymitter 4000 Defaults Page Page Page SECTION 4 OPERATION 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management HEATERT/C HEATER O CELL Figure 4-1. Normal Operation 12 3 4 1 2 3 4 CALIBRATION LIGHTINGSEQUENCE DURING NORMAL OPERATION CAL LED SECTION 5 HART/AMS 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management TERMINAL BLOCK LOOP CONNECTORS 4-20 mA SIGNAL LINE HART COMMUNICATOR Figure 5-1. Signal Line Connections, 250 Ohms Lead Resistance Figure 5-2. Signal Line Connections, < 250 Ohms Lead Resistanc e Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sh eet 1 of 3) Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3) 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 3 of 3) Page Page Page SECTION 6 MAINTENANCE AND SERVICE Figure 6-1. Oxymitter 4000 Exploded View Page ALARMS MANUAL CALIBRATION * * Page Page Page Page Page Page Page Page Page Page Page Page Figure 6-11. SPS 4000 Manifold Assembly Page POWER SUPPLYBOARD INTERFACEBOARD Figure 6-12. Power Supply Board and Interface Board Connections Page Page Page Figure 6-13. Calibration Gas and Reference Air Components Page SECTION 7 TROUBLESHOOTING Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-7 Figure 7-4. Fault 4, A/D Comm Error Page Page Page Page Page Page Page Page Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-21 SYMPTOM NO TEST GAS FLOW Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2) 7-22 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management SYMPTOM NO TEST GAS FLOW (CONTINUED) Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2) SECTION 8 RETURN OF MATERIAL Page SECTION 9 REPLACEMENT PARTS Page Page Page Page Page Page Page SECTION 10 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS OXYMITTER 4000 Page Page SECTION 11 INDEX A B C D N O P R S WARRANTY Oxymitter 4000 Par t no . ____________ Ser ial no. ____________ Ord er n o. ____________