Oxymitter | Emerson Process Management IB106-340 specification

Instruction Manual

IB-106-340 Rev. 2.4 April, 2001

Oxymitter 4000

IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER

The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 (NEMA 4X) enclosure and has the intelli- gence to provide calibration gas sequencing of up to four Oxy- mitter 4000 units to accommodate automatic and semi-automatic calibration routines.

This sequencer works in conjunction with the Oxymitter 4000 CALIBRATION RECOMMENDED feature, eliminating out-of- calibration occurrences and the need to send a technician to the installation site. In addition, the SPS 4000 provides a remote contact input to initiate a calibration from a remote location and relay outputs to alert when a calibration is in progress, an Oxy- mitter 4000 is out of calibration, calibration gases are on, and calibration gas pressure is low.

For more information, call Rosemount Analytical at 1-800-433-6076.

SPS 4000 SINGLE AUTOCALIBRATION

SEQUENCER

Rosemount Analytical specifically designed the SPS 4000 Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on-demand Oxymitter 4000 calibrations. The system can be installed either as an integral component to an Oxymitter 4000 or at a remote location if space is limited or corrosive conditions exist at the installation site.

The SPS 4000 works in conjunction with the Oxymitter 4000’s CALIBRATION RECOMMENDED feature, eliminating out-of- calibration occurrences and the need to send a technician to the installation site. In addition, the SPS 4000 provides a remote contact input to initiate a calibration from a remote location and relay outputs to indicate when a calibration is in progress or the Oxymitter 4000 is out of calibration.

For more information, call Rosemount Analytical at 1-800-433-6076.

26170006

OXYMITTER 4000

INTEGRAL OR

REMOTE

26170007

10-2 Optional Accessories

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson Process Management IB106-340 instruction manual Imps 4000 Intelligent Multiprobe Test GAS Sequencer, Oxymitter

Contents

Oxymitter IB-106-340 Rev April Essential Instructions Highlights of Changes Effective May, 1998 RevSummary Single Probe Autocalibration Sequencer information Effective Oct., 1998 Rev Assemblies to parts list Changed Figure and Index NoEffective Feb., 1999 Rev PageSummary Changed Heater Fault 6 Self-Clearing column data to no Fault 8 Self Clearing column data to YESEffective Nov., 1999 Rev Effective April, 2001 Rev Table of Contents Oxymitter 10-0 10-111-0 Index List of Illustrations Oxymitter 4000 Gas Connections Calibration Gas Connections List of Tables Preface Definitions Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter Oxymitter 4000 Installation Options What YOU Need to Know Can YOU USE the Following Quick Start GUIDE? Use this Quick Start Guide if Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Quick Reference Guide Oxymitter 4000 Oxygen Transmitter Performing a Manual Calibration Hart Communicator Fast KEY Sequences Technical Support Hotline Oxymitter Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview Typical System Package System Configuration System Features Oxymitter Integrally MountedSPS Imps Oxymitter Oxymitter 4000 Hart Communications and AMS Application Standard Imps 4000 OptionSPS 4000 Option With Reference AIR Option Imps 4000 Optional SPS 4000 OptionalMounting Components Figure Front View Rear View of Manifold only Refer to Model 751 remote powered loop LCD Manual for calibration and wiringModel 751 Remote Powered Loop LCD Display Operation Specifications Oxymitter Integral to Oxymitter Remote from Oxymitter100% relative humidity 40to 149F -40to 65C Product Matrix Code Sensing Probe Type Code Calibration Accessories No Hardware Calibration Components Part NumberDescription Single Probe Autocalibration Sequencer Coding Ref Air Set Fittings/Tubings Mounting Brass Code Yes TeflonHor Vert Section Installation Mechanical InstallationSelecting Location Weld or bolt adapter plate -5onto the duct Oxymitter 4000 Installation Horizontal Mounted SPS 4000 a Vertical Mounted SPS 4000 a Oxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Bracing Installation Orienting the Optional Vee Deflector Electrical Installation for Oxymitter 4000 Without SPS All wiring must conform to local and national codes Connect Line Voltage Intelligent Multiprobe Test GasSequencer Instruction Bulletin Electrical Installation for OXY- Mitter 4000 with SPS Connect Remote Contact Input Wiring Connect Relay Output WiringConnect 4-20 mA Signal Wiring 10. SPS 4000 Electrical Connections Pneumatic Installation for OXY- Mitter 4000 Without SPS Reference Air Package Pneumatic Installation for OXY- Mitter 4000 with SPS Reference Air Connection Optional Oxymitter Verify Mechanical Installation Verify Terminal Block WiringInstall terminal cover 27 and secure with screws Startup Verify Oxymitter 4000 Configuration SW2Model 751. The loop-driven LCD display Oxymitter 4000 Defaults Alarm Calibration Handshake SignalLogic I/O Configuration Mode Configuration Recommended Configuration Necessary calibrations based on calendarDays or weeks since previous calibration Calibration Power UP Start UP Oxymitter 4000 CalibrationImps 4000 Connections Model 751 Remote Powered Loop LCD Display Optional OperationOverview Normal Operation Hart Communicator Signal Line Connections HART/AMSOverview Method 1, For Load Resistance 250 Ohms Signal Line Connections, ≥ 250 Ohms Lead Resistance Hart Communicator PC Connections OFF-LINE and ON-LINE OperationsLogic I/O Conifgurations Logic I/O Configuration Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Hart Communicator Manual O2 CAL Method Complete CAL Recommended Apply GAS GAS 1 Flow From the Device Setup screen, select From the Detailed Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter Section Maintenance and Service Calibration Oxymitter 4000 Exploded View Sets display mode from 0000 to Cator to access the O2 CalibrateOxymitter 4000. Press the CAL Key on the Oxymitter 4000 keypad Alarms Manual Calibration LED Status Indicators Nostic alarm LED will beFlashing. The diagnostic alarm Diagnostic/Unit Alarms Flashes Status Fault LEDHigh mV Oxymitter 4000 REMOVAL/REPLACEMENT Oxymitter 4000 without Integrally Mounted SPS Electronics Replacement Electronic Assembly Electronic Assembly Replacement Figure Terminal Block Replacement FigureFuse Replacement Figure Reconnect the J1 connector to the mi Entire Probe ReplacementElectronics rotates, repeat Alignment Screws on the microprocessor board Heater Strut Replacement Heater Strut Assembly When replacing the strut, align the slot on Cell Replacement Oxymitter Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General SPS 4000 Maintenance and Component Replacement 11. SPS 4000 Manifold Assembly Board Replacement Connect replacement board to boardSolenoid Replacement 18 or Power Supply Board Interface Board Pressure Switch Replacement Check Valve Replacement Pressure Regulator Optional Maintenance Flowmeter AdjustmentsFlowmeter Replacement Oxymitter 13. Calibration Gas and Reference Air Components Oxymitter Section Troubleshooting Alarm IndicationsAlarm Contacts Identifying and Correcting Alarm Indications Diagnostic/Unit Alarm Fault Definitions Self Flashes Status MA Line Fault ClearingDependent on position 3 of SW2 High mV Dependent on position 3 of SW2 Fault 1, Open Thermocouple Fault 2, Shorted Thermocouple Fault 3, Reversed Thermocouple Fault 4, A/D Comm Error Call the factory for assistance Fault 5, Open Heater Fault 6, High High Heater Temp Fault 7, High Case Temp Fault 8, Low Heater Temp Fault 9, High Heater Temp Fault 10, High Cell mV Fault 11, Bad Cell Fault 12, Eeprom Corrupt Fault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed SPS 4000 Troubleshooting Nance and Service SPS 4000 Fault Finding Symptom Check Remedy Symptom no Test GAS Flow 16. SPS 4000 Troubleshooting Flowchart Sheet 1 16. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Return of Material Oxymitter Section Replacement Parts Replacement Parts for Probe Part Number Description No Dust Seal Figure and Index No Figure and Index No Part Number Description Probe Disassembly Kit Replacement Parts for Electronics Oxymitter Replacement Parts for SPS Replacement Parts for Calibration Components Oxymitter Section Optional Accessories Asset Management Solutions AMSHart Handheld 275 Communicator BY-PASS Packages Imps 4000 Intelligent Multiprobe Test GAS Sequencer SPS 4000 Single Autocalibration SequencerOxymitter O2 Calibration GAS Sequencer Oxymitter Section Index SPS Warranty Oxymitter Serial no Order no