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Emerson Process Management IB106-340 instruction manual SPS 4000 Electrical Connections

Models: IB106-340

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Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 2.4 April, 2001

5VDC

(SELF-POWERED)

TO REMOTE

CONTACT INPUT

5 - 30 VDC TO RELAY OUTPUT

CONNECTION

CONNECTIONS

2

4-20 mA

NOT USED

LINE IN

90 - 250 VAC,

CAL FAIL

IN CAL

CAL INITIATE

CONNECTION

GROUND

50/60 HZ LINE

+

-

+

-

+

-

+

-

VOLTAGE

NEUTRAL

INPUT

							FACTORY
							WIRING TO
							OXYMITTER
							4000
BLACK	WHITE	YELLOW	BROWN	RED	BLUE	ORANGE	GREEN
FACTORY		FACTORY		NOT USED	FACTORY WIRING		FACTORY WIRING
WIRING		WIRING TO			TO INTERFACE BOARD		TO POWER SUPPLY
TO INTERFACE		OXYMITTER					BOARD
	BOARD		4000				26170027

Figure 2-10. SPS 4000 Electrical Connections

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-13

Image 53

Emerson Process Management IB106-340 instruction manual SPS 4000 Electrical Connections

Contents

IB-106-340 Rev April OxymitterEssential Instructions Effective May, 1998 Rev Highlights of ChangesSummary Single Probe Autocalibration Sequencer informationEffective Oct., 1998 Rev Effective Feb., 1999 Rev PageSummary Assemblies to parts listChanged Figure and Index No Fault 8 Self Clearing column data to YES Changed Heater Fault 6 Self-Clearing column data to noEffective Nov., 1999 Rev Effective April, 2001 RevOxymitter Table of Contents10-1 10-011-0 IndexOxymitter 4000 Gas Connections Calibration Gas Connections List of IllustrationsList of Tables Definitions PrefaceOxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 Installation OptionsUse this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE?Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration Quick Reference Guide Oxymitter 4000 Oxygen TransmitterTechnical Support Hotline Hart Communicator Fast KEY SequencesOxymitter System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents Typical System Package Oxymitter Integrally Mounted System Configuration System FeaturesSPS ImpsOxymitter Oxymitter 4000 Hart Communications and AMS Application Imps 4000 Option StandardSPS 4000 Option With Reference AIR OptionSPS 4000 Optional Imps 4000 OptionalMounting Components FigureRear View of Manifold only Front ViewManual for calibration and wiring Refer to Model 751 remote powered loop LCDModel 751 Remote Powered Loop LCD Display OperationOxymitter SpecificationsRemote from Oxymitter Integral to Oxymitter100% relative humidity 40to 149F -40to 65CCode Sensing Probe Type Product MatrixCalibration Components Part NumberDescription Code Calibration Accessories No HardwareHor Vert Single Probe Autocalibration Sequencer CodingRef Air Set Fittings/Tubings Mounting Brass Code Yes Teflon Mechanical Installation Section InstallationSelecting Location Weld or bolt adapter plate -5onto the ductOxymitter 4000 Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 aOxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Bracing Installation Orienting the Optional Vee Deflector All wiring must conform to local and national codes Electrical Installation for Oxymitter 4000 Without SPSSequencer Instruction Bulletin Connect Line VoltageIntelligent Multiprobe Test Gas Electrical Installation for OXY- Mitter 4000 with SPS Connect 4-20 mA Signal Wiring Connect Remote Contact Input WiringConnect Relay Output Wiring 10. SPS 4000 Electrical Connections Reference Air Package Pneumatic Installation for OXY- Mitter 4000 Without SPSReference Air Connection Optional Pneumatic Installation for OXY- Mitter 4000 with SPSOxymitter Verify Terminal Block Wiring Verify Mechanical InstallationInstall terminal cover 27 and secure with screws StartupModel 751. The loop-driven LCD display Verify Oxymitter 4000 ConfigurationSW2 Oxymitter 4000 Defaults Calibration Handshake Signal AlarmLogic I/O Configuration Mode ConfigurationNecessary calibrations based on calendar Recommended ConfigurationDays or weeks since previous calibration CalibrationImps 4000 Connections Power UPStart UP Oxymitter 4000 Calibration Overview Model 751 Remote Powered Loop LCD Display OptionalOperation Normal Operation HART/AMS Hart Communicator Signal Line ConnectionsOverview Method 1, For Load Resistance 250 OhmsSignal Line Connections, ≥ 250 Ohms Lead Resistance Logic I/O Conifgurations Hart Communicator PC ConnectionsOFF-LINE and ON-LINE Operations Logic I/O Configuration Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL MethodDefining a Timed Calibration VIA Hart From the Device Setup screen, selectFrom the Detailed Setup screen, select Oxymitter Calibration Section Maintenance and ServiceOxymitter 4000 Exploded View Cator to access the O2 Calibrate Sets display mode from 0000 toOxymitter 4000. Press the CAL Key on the Oxymitter 4000 keypadManual Calibration AlarmsNostic alarm LED will be LED Status IndicatorsFlashing. The diagnostic alarm Diagnostic/Unit AlarmsHigh mV Flashes Status FaultLED Oxymitter 4000 without Integrally Mounted SPS Oxymitter 4000 REMOVAL/REPLACEMENTElectronics Replacement Electronic Assembly Fuse Replacement Figure Electronic Assembly Replacement FigureTerminal Block Replacement Figure Entire Probe Replacement Reconnect the J1 connector to the miElectronics rotates, repeat Alignment Screws on the microprocessor boardHeater Strut Assembly Heater Strut ReplacementCell Replacement When replacing the strut, align the slot onOxymitter This refers to the ceramic diffusion element only General Replacement ProcedureCeramic Diffusion Element Replacement SPS 4000 Maintenance and Component Replacement 11. SPS 4000 Manifold Assembly Connect replacement board to board Board ReplacementSolenoid Replacement 18 orInterface Board Power Supply BoardCheck Valve Replacement Pressure Switch ReplacementFlowmeter Replacement Pressure Regulator Optional MaintenanceFlowmeter Adjustments Oxymitter 13. Calibration Gas and Reference Air Components Oxymitter Alarm Contacts Section TroubleshootingAlarm Indications Indications Identifying and Correcting AlarmFlashes Status MA Line Fault Clearing Diagnostic/Unit Alarm Fault Definitions SelfDependent on position 3 of SW2 High mV Dependent on position 3 of SW2Fault 1, Open Thermocouple Fault 2, Shorted Thermocouple Fault 3, Reversed Thermocouple Call the factory for assistance Fault 4, A/D Comm ErrorFault 5, Open Heater Fault 6, High High Heater Temp Fault 7, High Case Temp Fault 8, Low Heater Temp Fault 9, High Heater Temp Fault 10, High Cell mV Fault 11, Bad Cell Fault 12, Eeprom Corrupt Fault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Nance and Service SPS 4000 TroubleshootingSPS 4000 Fault Finding Symptom Check Remedy 16. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow16. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Return of Material Oxymitter Replacement Parts for Probe Section Replacement PartsFigure and Index No Part Number Description No Dust SealFigure and Index No Part Number Description Probe Disassembly Kit Replacement Parts for Electronics Oxymitter Replacement Parts for Calibration Components Replacement Parts for SPSOxymitter Asset Management Solutions AMS Section Optional AccessoriesHart Handheld 275 Communicator BY-PASS PackagesOxymitter Imps 4000 Intelligent Multiprobe Test GAS SequencerSPS 4000 Single Autocalibration Sequencer O2 Calibration GAS Sequencer Oxymitter Section Index SPS Warranty Oxymitter Serial no Order no