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Emerson Process Management IB106-340 Figure 6-1. Oxymitter 4000 Exploded View

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Instruction Manual

IB-106-340 Rev. 2.4

April, 2001

6-2 Maintenance and Service Rosemount Analytical Inc. A Division of Emerson Process Management

Oxymitter 4000

DIAGNOSTIC

ALARMS

TEST

POINTS

HEATERT/C

HEATER

02 CELL

CALIBRATION

CALIBRATION RECOMMENDED

02 CELL mV +

02 CELL mv-

HEATERT/C +

HEATERT/C -

INCINC

DECDEC

HIGH

GAS

LOW

GAS

CAL

TEST GAS +

PROCESS -

% 02

28

1

31

30

29

9

8

6

5

4

3

2

10

7

11

15

32

32

33

33

34

34

16

13 14

17

1819

20

21

22

23

24

25

26

27

12

Note: The Electronic Assembly, item 12,

consists of items 13 through 20.

1. Heater Strut Assembly

2. Diffusion Assembly (Snubber)

3. Retainer Screw

4. Cell and Flange Assembly

5. Corrugated Seal

6. Probe Tube Assembly

7. Screw

8. Tube Connector

9. Gas Port

10. O-ring

11. Right Housing Cover

12. Electronic Assembly

13. Screw

14. Membrane Keypad

15. Snap Connector

16. Captive Screw

17. Microprocessor Board

18. Fuse Cap

19. Fuse

20. Power Supply Board

21. Electronic Housing

22. Screw

23. Lock Washer

24. Cable Clamp

25. Terminal Block

26. Captive Screw

27. Left Housing Cover

28. Silicon Tube

29. Tube Clamp

30. Screw

31. Washer

32. Screw

33. Gasket

34. Cover Lock

Note: Not all parts shown.

26170019

Figure 6-1. Oxymitter 4000 Exploded View

Contents

Main ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! HIGHLIGHTS OF CHANGES Page Page Page TABLE OF CONTENTS Page LIST OF ILLUSTRATIONS LIST OF TABLES PREFACE DEFINITIONS NOTE TO USERS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS SECTION I. IDENTIFICATION SECTION II. PHYSICAL DATA SECTION III. HAZARDOUS INGREDIENTS SECTION IV. FIRE AND EXPLOSION DATA SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE EFFECTS OF OVER EXPOSURE EXPOSURE TO USED CERAMIC FIBER PRODUCT SPECIAL TOXIC EFFECTS SECTION VI. REACTIVITY DATA STABILITY/CONDITIONS TO AVOID HAZARDOUS POLYMERIZATION/CONDITIONS TO AVOID SECTION VII. SPILL OR LEAK PROCEDURES SECTION VIII. SPECIAL PROTECTION INFORMATION SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING CONCENTRATION Page April, 2001 P-10 Rosemount Analytical Inc. A Division of Emerson Process Management WHAT YOU NEED TO KNOW Figure 1. Oxymitter 4000 Installation Options BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER IMPS 4000 OPTION STANDARD CAN YOU USE THE FOLLOWING QUICK START GUIDE? QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS Rosemount Analytical Inc. A Division of Emerson Process Management P-13 Figure 2. Oxymitter 4000 with SPS 4000 Wiring Diagram AC L1 AC N + + Figure 3. Oxymitter 4000 without SPS 4000 Wiring Diagram - - QUICK REFERENCE GUIDE OXYMITTER 4000 OXYGEN TRANSMITTER HART COMMUNICATOR FAST KEY SEQUENCES Page SECTION 1 DESCRIPTION AND SPECIFICATIONS Figure 1-1. Typical System Package Page Page Page STANDARD SPS 4000 OPTION (WITH REFERENCE AIR OPTION) Figure 1-4. Typical System Installation IMPS 4000 OPTION Page IB-106-340 Rev. 2.4 FRONT VIEW Figure 1-5. SPS 4000 REAR VIEW (OF MANIFOLD ONLY) Page Page Page Table 1-1. Product Matrix Page Oxymitter 4000 SECTION 2 INSTALLATION 2-2 Installation Rosemount Analytical Inc. A Division of Emerson Process Management AMBIENTWEATHER CONDITIONS Figure 2-1. Oxymitter 4000 Installation 5.71 (145) INSULATE IF EXPOSEDTO PROCESS FLOW MUST BE IN THIS DIRECTIONWITH RESPECT TO DEFLECTOR 3534B48G01 HORIZONTALMOUNTED SPS 4000 A VERTICAL MOUNTED SPS 4000 A Figure 2-2. Oxymitter 4000 Installation (with SPS 4000) Figure 2-3. Oxymitter 4000 with Abrasive Shield 2-4 Installation Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-5 Figure 2-4. Oxymitter 4000 Adapter Plate Dimensions 2-6 Installation Rosemount Analytical Inc. A Division of Emerson Process Management INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION Figure 2-5. Oxymitter 4000 Adapter Plate Installation Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-7 } Figure 2-6. Oxymitter 4000 Bracing Installation Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Installation 2-13 BLACK WHITE BROWN YELLOW RED BLUE ORANGE GREEN Figure 2-10. SPS 4000 Electrical Connections Page ! Page SECTION 3 STARTUP Page Figure 3-2. Oxymitter 4000 Defaults Page Page Page SECTION 4 OPERATION 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management HEATERT/C HEATER O CELL Figure 4-1. Normal Operation 12 3 4 1 2 3 4 CALIBRATION LIGHTINGSEQUENCE DURING NORMAL OPERATION CAL LED SECTION 5 HART/AMS 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management TERMINAL BLOCK LOOP CONNECTORS 4-20 mA SIGNAL LINE HART COMMUNICATOR Figure 5-1. Signal Line Connections, 250 Ohms Lead Resistance Figure 5-2. Signal Line Connections, < 250 Ohms Lead Resistanc e Page Page Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sh eet 1 of 3) Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 2 of 3) 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Rosemount Analytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Figure 5-3. Menu Tree for HART/AMS on the Oxymitter 4000 (Sheet 3 of 3) Page Page Page SECTION 6 MAINTENANCE AND SERVICE Figure 6-1. Oxymitter 4000 Exploded View Page ALARMS MANUAL CALIBRATION * * Page Page Page Page Page Page Page Page Page Page Page Page Figure 6-11. SPS 4000 Manifold Assembly Page POWER SUPPLYBOARD INTERFACEBOARD Figure 6-12. Power Supply Board and Interface Board Connections Page Page Page Figure 6-13. Calibration Gas and Reference Air Components Page SECTION 7 TROUBLESHOOTING Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-7 Figure 7-4. Fault 4, A/D Comm Error Page Page Page Page Page Page Page Page Page Page Page Page Page Rosemount Analytical Inc. A Division of Emerson Process Management Troubleshooting 7-21 SYMPTOM NO TEST GAS FLOW Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 1 of 2) 7-22 Troubleshooting Rosemount Analytical Inc. A Division of Emerson Process Management SYMPTOM NO TEST GAS FLOW (CONTINUED) Figure 7-16. SPS 4000 Troubleshooting Flowchart (Sheet 2 of 2) SECTION 8 RETURN OF MATERIAL Page SECTION 9 REPLACEMENT PARTS Page Page Page Page Page Page Page SECTION 10 OPTIONAL ACCESSORIES ASSET MANAGEMENT SOLUTIONS OXYMITTER 4000 Page Page SECTION 11 INDEX A B C D N O P R S WARRANTY Oxymitter 4000 Par t no . ____________ Ser ial no. ____________ Ord er n o. ____________