Oxymitter
IB-106-340 Rev April
Essential Instructions
Summary
Highlights of Changes
Effective May, 1998 Rev
Single Probe Autocalibration Sequencer information
Effective Oct., 1998 Rev
Changed Figure and Index No
Assemblies to parts list
Effective Feb., 1999 Rev PageSummary
Effective Nov., 1999 Rev
Changed Heater Fault 6 Self-Clearing column data to no
Fault 8 Self Clearing column data to YES
Effective April, 2001 Rev
Table of Contents
Oxymitter
11-0
10-0
10-1
Index
List of Illustrations
Oxymitter 4000 Gas Connections Calibration Gas Connections
List of Tables
Preface
Definitions
Oxymitter
Section I. Identification
Section II. Physical Data
Section V. Health Hazard Data
Section VI. Reactivity Data
Section VII. Spill or Leak Procedures
Section IX. Special Precautions
Oxymitter
Oxymitter 4000 Installation Options
What YOU Need to Know
Can YOU USE the Following Quick Start GUIDE?
Use this Quick Start Guide if
Quick Start Guide For Oxymitter 4000 Systems
Oxymitter 4000 with SPS 4000 Wiring Diagram
Quick Reference Guide Oxymitter 4000 Oxygen Transmitter
Performing a Manual Calibration
Hart Communicator Fast KEY Sequences
Technical Support Hotline
Oxymitter
Component Checklist of Typical System Package Contents
Section Description and Specifications
System Overview
Typical System Package
SPS
System Configuration System Features
Oxymitter Integrally Mounted
Imps
Oxymitter
Oxymitter 4000 Hart Communications and AMS Application
SPS 4000 Option
Standard
Imps 4000 Option
With Reference AIR Option
Mounting
Imps 4000 Optional
SPS 4000 Optional
Components Figure
Front View
Rear View of Manifold only
Model 751 Remote Powered Loop LCD Display
Refer to Model 751 remote powered loop LCD
Manual for calibration and wiring
Operation
Specifications
Oxymitter
100% relative humidity
Integral to Oxymitter
Remote from Oxymitter
40to 149F -40to 65C
Product Matrix
Code Sensing Probe Type
Code Calibration Accessories No Hardware
Calibration Components Part NumberDescription
Ref Air Set Fittings/Tubings Mounting Brass Code Yes Teflon
Single Probe Autocalibration Sequencer Coding
Hor Vert
Selecting Location
Section Installation
Mechanical Installation
Weld or bolt adapter plate -5onto the duct
Oxymitter 4000 Installation
Horizontal Mounted SPS 4000 a
Vertical Mounted SPS 4000 a
Oxymitter 4000 with Abrasive Shield
Oxymitter 4000 Adapter Plate Dimensions
Oxymitter 4000 Adapter Plate Installation
Oxymitter 4000 Bracing Installation
Orienting the Optional Vee Deflector
Electrical Installation for Oxymitter 4000 Without SPS
All wiring must conform to local and national codes
Intelligent Multiprobe Test Gas
Connect Line Voltage
Sequencer Instruction Bulletin
Electrical Installation for OXY- Mitter 4000 with SPS
Connect Relay Output Wiring
Connect Remote Contact Input Wiring
Connect 4-20 mA Signal Wiring
10. SPS 4000 Electrical Connections
Pneumatic Installation for OXY- Mitter 4000 Without SPS
Reference Air Package
Pneumatic Installation for OXY- Mitter 4000 with SPS
Reference Air Connection Optional
Oxymitter
Install terminal cover 27 and secure with screws
Verify Mechanical Installation
Verify Terminal Block Wiring
Startup
SW2
Verify Oxymitter 4000 Configuration
Model 751. The loop-driven LCD display
Oxymitter 4000 Defaults
Logic I/O Configuration
Alarm
Calibration Handshake Signal
Mode Configuration
Days or weeks since previous calibration
Recommended Configuration
Necessary calibrations based on calendar
Calibration
Start UP Oxymitter 4000 Calibration
Power UP
Imps 4000 Connections
Operation
Model 751 Remote Powered Loop LCD Display Optional
Overview
Normal Operation
Overview
Hart Communicator Signal Line Connections
HART/AMS
Method 1, For Load Resistance 250 Ohms
Signal Line Connections, ≥ 250 Ohms Lead Resistance
OFF-LINE and ON-LINE Operations
Hart Communicator PC Connections
Logic I/O Conifgurations
Logic I/O Configuration
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3
Hart Communicator Manual O2 CAL Method
Complete CAL Recommended Apply GAS GAS 1 Flow
From the Detailed Setup screen, select
From the Device Setup screen, select
Defining a Timed Calibration VIA Hart
Oxymitter
Section Maintenance and Service
Calibration
Oxymitter 4000 Exploded View
Oxymitter 4000. Press the CAL
Sets display mode from 0000 to
Cator to access the O2 Calibrate
Key on the Oxymitter 4000 keypad
Alarms
Manual Calibration
Flashing. The diagnostic alarm
LED Status Indicators
Nostic alarm LED will be
Diagnostic/Unit Alarms
LED
Flashes Status Fault
High mV
Oxymitter 4000 REMOVAL/REPLACEMENT
Oxymitter 4000 without Integrally Mounted SPS
Electronics Replacement
Electronic Assembly
Terminal Block Replacement Figure
Electronic Assembly Replacement Figure
Fuse Replacement Figure
Electronics rotates, repeat Alignment
Reconnect the J1 connector to the mi
Entire Probe Replacement
Screws on the microprocessor board
Heater Strut Replacement
Heater Strut Assembly
When replacing the strut, align the slot on
Cell Replacement
Oxymitter
Ceramic Diffusion Element Replacement
Replacement Procedure
This refers to the ceramic diffusion element only General
SPS 4000 Maintenance and Component Replacement
11. SPS 4000 Manifold Assembly
Solenoid Replacement
Board Replacement
Connect replacement board to board
18 or
Power Supply Board
Interface Board
Pressure Switch Replacement
Check Valve Replacement
Flowmeter Adjustments
Pressure Regulator Optional Maintenance
Flowmeter Replacement
Oxymitter
13. Calibration Gas and Reference Air Components
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Alarm Indications
Section Troubleshooting
Alarm Contacts
Identifying and Correcting Alarm
Indications
Dependent on position 3 of SW2
Diagnostic/Unit Alarm Fault Definitions Self
Flashes Status MA Line Fault Clearing
High mV Dependent on position 3 of SW2
Fault 1, Open Thermocouple
Fault 2, Shorted Thermocouple
Fault 3, Reversed Thermocouple
Fault 4, A/D Comm Error
Call the factory for assistance
Fault 5, Open Heater
Fault 6, High High Heater Temp
Fault 7, High Case Temp
Fault 8, Low Heater Temp
Fault 9, High Heater Temp
Fault 10, High Cell mV
Fault 11, Bad Cell
Fault 12, Eeprom Corrupt
Fault 13, Invalid Slope
Fault 14, Invalid Constant
Fault 15, Last Calibration Failed
SPS 4000 Troubleshooting
Nance and Service
SPS 4000 Fault Finding Symptom Check Remedy
Symptom no Test GAS Flow
16. SPS 4000 Troubleshooting Flowchart Sheet 1
16. SPS 4000 Troubleshooting Flowchart Sheet 2
Section Return of Material
Oxymitter
Section Replacement Parts
Replacement Parts for Probe
Part Number Description No Dust Seal
Figure and Index No
Figure and Index No Part Number Description
Probe Disassembly Kit
Replacement Parts for Electronics
Oxymitter
Replacement Parts for SPS
Replacement Parts for Calibration Components
Oxymitter
Hart Handheld 275 Communicator
Section Optional Accessories
Asset Management Solutions AMS
BY-PASS Packages
SPS 4000 Single Autocalibration Sequencer
Imps 4000 Intelligent Multiprobe Test GAS Sequencer
Oxymitter
O2 Calibration GAS Sequencer
Oxymitter
Section Index
SPS
Warranty
Oxymitter Serial no Order no