Oxymitter | Emerson Process Management IB106-340 guide

Oxymitter 4000

Instruction Manual

IB-106-340 Rev. 2.4 April, 2001

Insulation surface should be lightly sprayed with water before removal to suppress airborne dust. As water evaporates during removal, additional water should be sprayed on surfaces as needed. Only enough water should be sprayed to suppress dust so that water does not run onto the floor of the work area. To aid the wetting process, a surfactant can be used.

After RCF removal is completed, dust-suppressing cleaning methods, such as wet sweeping or vacuuming, should be used to clean the work area. If dry vacuuming is used, the vacuum must be equipped with HEPA filter. Air blowing or dry sweeping should not be used. Dust-suppressing components can be used to clean up light dust.

Product packaging may contain product residue. Do not reuse except to reship or return Ceramic Fiber products to the factory.

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson Process Management IB106-340 instruction manual Oxymitter

Contents

IB-106-340 Rev April Oxymitter Essential Instructions Single Probe Autocalibration Sequencer information Highlights of ChangesEffective May, 1998 Rev Summary Effective Oct., 1998 Rev Changed Figure and Index No Assemblies to parts listEffective Feb., 1999 Rev PageSummary Effective April, 2001 Rev Changed Heater Fault 6 Self-Clearing column data to noFault 8 Self Clearing column data to YES Effective Nov., 1999 Rev Oxymitter Table of Contents Index 10-010-1 11-0 Oxymitter 4000 Gas Connections Calibration Gas Connections List of Illustrations List of Tables Definitions Preface Oxymitter Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Oxymitter What YOU Need to Know Oxymitter 4000 Installation Options Use this Quick Start Guide if Can YOU USE the Following Quick Start GUIDE? Quick Start Guide For Oxymitter 4000 Systems Oxymitter 4000 with SPS 4000 Wiring Diagram Performing a Manual Calibration Quick Reference Guide Oxymitter 4000 Oxygen Transmitter Technical Support Hotline Hart Communicator Fast KEY Sequences Oxymitter Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview Typical System Package Imps System Configuration System FeaturesOxymitter Integrally Mounted SPS Oxymitter Oxymitter 4000 Hart Communications and AMS Application With Reference AIR Option StandardImps 4000 Option SPS 4000 Option Components Figure Imps 4000 OptionalSPS 4000 Optional Mounting Rear View of Manifold only Front View Operation Refer to Model 751 remote powered loop LCDManual for calibration and wiring Model 751 Remote Powered Loop LCD Display Oxymitter Specifications 40to 149F -40to 65C Integral to OxymitterRemote from Oxymitter 100% relative humidity Code Sensing Probe Type Product Matrix Calibration Components Part NumberDescription Code Calibration Accessories No Hardware Ref Air Set Fittings/Tubings Mounting Brass Code Yes Teflon Single Probe Autocalibration Sequencer CodingHor Vert Weld or bolt adapter plate -5onto the duct Section InstallationMechanical Installation Selecting Location Oxymitter 4000 Installation Vertical Mounted SPS 4000 a Horizontal Mounted SPS 4000 a Oxymitter 4000 with Abrasive Shield Oxymitter 4000 Adapter Plate Dimensions Oxymitter 4000 Adapter Plate Installation Oxymitter 4000 Bracing Installation Orienting the Optional Vee Deflector All wiring must conform to local and national codes Electrical Installation for Oxymitter 4000 Without SPS Intelligent Multiprobe Test Gas Connect Line VoltageSequencer Instruction Bulletin Electrical Installation for OXY- Mitter 4000 with SPS Connect Relay Output Wiring Connect Remote Contact Input WiringConnect 4-20 mA Signal Wiring 10. SPS 4000 Electrical Connections Reference Air Package Pneumatic Installation for OXY- Mitter 4000 Without SPS Reference Air Connection Optional Pneumatic Installation for OXY- Mitter 4000 with SPS Oxymitter Startup Verify Mechanical InstallationVerify Terminal Block Wiring Install terminal cover 27 and secure with screws SW2 Verify Oxymitter 4000 ConfigurationModel 751. The loop-driven LCD display Oxymitter 4000 Defaults Mode Configuration AlarmCalibration Handshake Signal Logic I/O Configuration Calibration Recommended ConfigurationNecessary calibrations based on calendar Days or weeks since previous calibration Start UP Oxymitter 4000 Calibration Power UPImps 4000 Connections Operation Model 751 Remote Powered Loop LCD Display OptionalOverview Normal Operation Method 1, For Load Resistance 250 Ohms Hart Communicator Signal Line ConnectionsHART/AMS Overview Signal Line Connections, ≥ 250 Ohms Lead Resistance OFF-LINE and ON-LINE Operations Hart Communicator PC ConnectionsLogic I/O Conifgurations Logic I/O Configuration Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2 Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3 Complete CAL Recommended Apply GAS GAS 1 Flow Hart Communicator Manual O2 CAL Method From the Detailed Setup screen, select From the Device Setup screen, selectDefining a Timed Calibration VIA Hart Oxymitter Calibration Section Maintenance and Service Oxymitter 4000 Exploded View Key on the Oxymitter 4000 keypad Sets display mode from 0000 toCator to access the O2 Calibrate Oxymitter 4000. Press the CAL Manual Calibration Alarms Diagnostic/Unit Alarms LED Status IndicatorsNostic alarm LED will be Flashing. The diagnostic alarm LED Flashes Status FaultHigh mV Oxymitter 4000 without Integrally Mounted SPS Oxymitter 4000 REMOVAL/REPLACEMENT Electronics Replacement Electronic Assembly Terminal Block Replacement Figure Electronic Assembly Replacement FigureFuse Replacement Figure Screws on the microprocessor board Reconnect the J1 connector to the miEntire Probe Replacement Electronics rotates, repeat Alignment Heater Strut Assembly Heater Strut Replacement Cell Replacement When replacing the strut, align the slot on Oxymitter Ceramic Diffusion Element Replacement Replacement ProcedureThis refers to the ceramic diffusion element only General SPS 4000 Maintenance and Component Replacement 11. SPS 4000 Manifold Assembly 18 or Board ReplacementConnect replacement board to board Solenoid Replacement Interface Board Power Supply Board Check Valve Replacement Pressure Switch Replacement Flowmeter Adjustments Pressure Regulator Optional MaintenanceFlowmeter Replacement Oxymitter 13. Calibration Gas and Reference Air Components Oxymitter Alarm Indications Section TroubleshootingAlarm Contacts Indications Identifying and Correcting Alarm High mV Dependent on position 3 of SW2 Diagnostic/Unit Alarm Fault Definitions SelfFlashes Status MA Line Fault Clearing Dependent on position 3 of SW2 Fault 1, Open Thermocouple Fault 2, Shorted Thermocouple Fault 3, Reversed Thermocouple Call the factory for assistance Fault 4, A/D Comm Error Fault 5, Open Heater Fault 6, High High Heater Temp Fault 7, High Case Temp Fault 8, Low Heater Temp Fault 9, High Heater Temp Fault 10, High Cell mV Fault 11, Bad Cell Fault 12, Eeprom Corrupt Fault 13, Invalid Slope Fault 14, Invalid Constant Fault 15, Last Calibration Failed Nance and Service SPS 4000 Troubleshooting SPS 4000 Fault Finding Symptom Check Remedy 16. SPS 4000 Troubleshooting Flowchart Sheet 1 Symptom no Test GAS Flow 16. SPS 4000 Troubleshooting Flowchart Sheet 2 Section Return of Material Oxymitter Replacement Parts for Probe Section Replacement Parts Figure and Index No Part Number Description No Dust Seal Figure and Index No Part Number Description Probe Disassembly Kit Replacement Parts for Electronics Oxymitter Replacement Parts for Calibration Components Replacement Parts for SPS Oxymitter BY-PASS Packages Section Optional AccessoriesAsset Management Solutions AMS Hart Handheld 275 Communicator SPS 4000 Single Autocalibration Sequencer Imps 4000 Intelligent Multiprobe Test GAS SequencerOxymitter O2 Calibration GAS Sequencer Oxymitter Section Index SPS Warranty Oxymitter Serial no Order no