IB-106-340 Rev April
Oxymitter
Essential Instructions
Effective May, 1998 Rev
Highlights of Changes
Summary
Single Probe Autocalibration Sequencer information
Effective Oct., 1998 Rev
Effective Feb., 1999 Rev PageSummary
Assemblies to parts list
Changed Figure and Index No
Fault 8 Self Clearing column data to YES
Changed Heater Fault 6 Self-Clearing column data to no
Effective Nov., 1999 Rev
Effective April, 2001 Rev
Oxymitter
Table of Contents
10-1
10-0
11-0
Index
Oxymitter 4000 Gas Connections Calibration Gas Connections
List of Illustrations
List of Tables
Definitions
Preface
Oxymitter
Section I. Identification
Section II. Physical Data
Section V. Health Hazard Data
Section VI. Reactivity Data
Section VII. Spill or Leak Procedures
Section IX. Special Precautions
Oxymitter
What YOU Need to Know
Oxymitter 4000 Installation Options
Use this Quick Start Guide if
Can YOU USE the Following Quick Start GUIDE?
Quick Start Guide For Oxymitter 4000 Systems
Oxymitter 4000 with SPS 4000 Wiring Diagram
Performing a Manual Calibration
Quick Reference Guide Oxymitter 4000 Oxygen Transmitter
Technical Support Hotline
Hart Communicator Fast KEY Sequences
Oxymitter
System Overview
Section Description and Specifications
Component Checklist of Typical System Package Contents
Typical System Package
Oxymitter Integrally Mounted
System Configuration System Features
SPS
Imps
Oxymitter
Oxymitter 4000 Hart Communications and AMS Application
Imps 4000 Option
Standard
SPS 4000 Option
With Reference AIR Option
SPS 4000 Optional
Imps 4000 Optional
Mounting
Components Figure
Rear View of Manifold only
Front View
Manual for calibration and wiring
Refer to Model 751 remote powered loop LCD
Model 751 Remote Powered Loop LCD Display
Operation
Oxymitter
Specifications
Remote from Oxymitter
Integral to Oxymitter
100% relative humidity
40to 149F -40to 65C
Code Sensing Probe Type
Product Matrix
Calibration Components Part NumberDescription
Code Calibration Accessories No Hardware
Hor Vert
Single Probe Autocalibration Sequencer Coding
Ref Air Set Fittings/Tubings Mounting Brass Code Yes Teflon
Mechanical Installation
Section Installation
Selecting Location
Weld or bolt adapter plate -5onto the duct
Oxymitter 4000 Installation
Vertical Mounted SPS 4000 a
Horizontal Mounted SPS 4000 a
Oxymitter 4000 with Abrasive Shield
Oxymitter 4000 Adapter Plate Dimensions
Oxymitter 4000 Adapter Plate Installation
Oxymitter 4000 Bracing Installation
Orienting the Optional Vee Deflector
All wiring must conform to local and national codes
Electrical Installation for Oxymitter 4000 Without SPS
Sequencer Instruction Bulletin
Connect Line Voltage
Intelligent Multiprobe Test Gas
Electrical Installation for OXY- Mitter 4000 with SPS
Connect 4-20 mA Signal Wiring
Connect Remote Contact Input Wiring
Connect Relay Output Wiring
10. SPS 4000 Electrical Connections
Reference Air Package
Pneumatic Installation for OXY- Mitter 4000 Without SPS
Reference Air Connection Optional
Pneumatic Installation for OXY- Mitter 4000 with SPS
Oxymitter
Verify Terminal Block Wiring
Verify Mechanical Installation
Install terminal cover 27 and secure with screws
Startup
Model 751. The loop-driven LCD display
Verify Oxymitter 4000 Configuration
SW2
Oxymitter 4000 Defaults
Calibration Handshake Signal
Alarm
Logic I/O Configuration
Mode Configuration
Necessary calibrations based on calendar
Recommended Configuration
Days or weeks since previous calibration
Calibration
Imps 4000 Connections
Power UP
Start UP Oxymitter 4000 Calibration
Overview
Model 751 Remote Powered Loop LCD Display Optional
Operation
Normal Operation
HART/AMS
Hart Communicator Signal Line Connections
Overview
Method 1, For Load Resistance 250 Ohms
Signal Line Connections, ≥ 250 Ohms Lead Resistance
Logic I/O Conifgurations
Hart Communicator PC Connections
OFF-LINE and ON-LINE Operations
Logic I/O Configuration
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 1
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 2
Menu Tree for HART/AMS on the Oxymitter 4000 Sheet 3
Complete CAL Recommended Apply GAS GAS 1 Flow
Hart Communicator Manual O2 CAL Method
Defining a Timed Calibration VIA Hart
From the Device Setup screen, select
From the Detailed Setup screen, select
Oxymitter
Calibration
Section Maintenance and Service
Oxymitter 4000 Exploded View
Cator to access the O2 Calibrate
Sets display mode from 0000 to
Oxymitter 4000. Press the CAL
Key on the Oxymitter 4000 keypad
Manual Calibration
Alarms
Nostic alarm LED will be
LED Status Indicators
Flashing. The diagnostic alarm
Diagnostic/Unit Alarms
High mV
Flashes Status Fault
LED
Oxymitter 4000 without Integrally Mounted SPS
Oxymitter 4000 REMOVAL/REPLACEMENT
Electronics Replacement
Electronic Assembly
Fuse Replacement Figure
Electronic Assembly Replacement Figure
Terminal Block Replacement Figure
Entire Probe Replacement
Reconnect the J1 connector to the mi
Electronics rotates, repeat Alignment
Screws on the microprocessor board
Heater Strut Assembly
Heater Strut Replacement
Cell Replacement
When replacing the strut, align the slot on
Oxymitter
This refers to the ceramic diffusion element only General
Replacement Procedure
Ceramic Diffusion Element Replacement
SPS 4000 Maintenance and Component Replacement
11. SPS 4000 Manifold Assembly
Connect replacement board to board
Board Replacement
Solenoid Replacement
18 or
Interface Board
Power Supply Board
Check Valve Replacement
Pressure Switch Replacement
Flowmeter Replacement
Pressure Regulator Optional Maintenance
Flowmeter Adjustments
Oxymitter
13. Calibration Gas and Reference Air Components
Oxymitter
Alarm Contacts
Section Troubleshooting
Alarm Indications
Indications
Identifying and Correcting Alarm
Flashes Status MA Line Fault Clearing
Diagnostic/Unit Alarm Fault Definitions Self
Dependent on position 3 of SW2
High mV Dependent on position 3 of SW2
Fault 1, Open Thermocouple
Fault 2, Shorted Thermocouple
Fault 3, Reversed Thermocouple
Call the factory for assistance
Fault 4, A/D Comm Error
Fault 5, Open Heater
Fault 6, High High Heater Temp
Fault 7, High Case Temp
Fault 8, Low Heater Temp
Fault 9, High Heater Temp
Fault 10, High Cell mV
Fault 11, Bad Cell
Fault 12, Eeprom Corrupt
Fault 13, Invalid Slope
Fault 14, Invalid Constant
Fault 15, Last Calibration Failed
Nance and Service
SPS 4000 Troubleshooting
SPS 4000 Fault Finding Symptom Check Remedy
16. SPS 4000 Troubleshooting Flowchart Sheet 1
Symptom no Test GAS Flow
16. SPS 4000 Troubleshooting Flowchart Sheet 2
Section Return of Material
Oxymitter
Replacement Parts for Probe
Section Replacement Parts
Figure and Index No
Part Number Description No Dust Seal
Figure and Index No Part Number Description
Probe Disassembly Kit
Replacement Parts for Electronics
Oxymitter
Replacement Parts for Calibration Components
Replacement Parts for SPS
Oxymitter
Asset Management Solutions AMS
Section Optional Accessories
Hart Handheld 275 Communicator
BY-PASS Packages
Oxymitter
Imps 4000 Intelligent Multiprobe Test GAS Sequencer
SPS 4000 Single Autocalibration Sequencer
O2 Calibration GAS Sequencer
Oxymitter
Section Index
SPS
Warranty
Oxymitter Serial no Order no