Single Module UPS Installation

1.6Power Cables

The cable design must comply with the voltages and currents provided in this section, follow local wir- ing practices and take into consideration the environmental conditions (temperature and physical support media).

For cable entry terminal, refer to Figure 22.

! WARNING

Before starting the UPS, ensure that you are aware of the location and operation of the external isolators that connect the ups input/bypass supply to the mains distribution panel.

Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation.

! WARNING

Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire.

Table 1

Maximum steady state AC and DC currents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal Current, Amps

 

 

 

Busbar Stud Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input Mains Current 1,2

Output Current2

 

Input/Output/

 

 

 

 

With Full Battery

 

 

 

 

 

 

Recharge

 

at Full Load

 

Bypass

 

 

 

 

 

 

3ph + N

 

 

3ph + N

 

 

Cables

External

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UPS

 

 

 

 

 

 

 

 

 

Battery at

 

Hole

battery

 

Torque

Rating

 

 

 

 

 

 

 

 

 

End of

 

Dia.

Cables

 

Load

(kVA)

380V

 

400V

 

415V

380V

400V

 

415V

Discharge

Bolt

(mm)

(Bolts)

 

(Nm)

10

22

 

21

 

20

15

14

 

13

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

33

 

32

 

31

22

21

 

20

33

M6

6

M6

 

5

 

 

 

 

 

 

 

 

 

 

 

 

20

44

 

43

 

42

30

29

 

28

44

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

63

 

62

 

61

45

44

 

42

66

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Input mains current listed for common rectifier and bypass AC input. For split input the rectifier current is 94% of the currents listed.

2.Non-linear loads (switch mode power supplies) affect the design of the output and bypass neutral cables. The current circulating in the neutral cable may exceed the nominal phase current. A typical value is 1.5 In.

3.Protective earth cable: Connect each cabinet to the main ground system must follow the most direct route possible.

The earth conductor shall be sized in accordance with the AC supply fault rating, cable lengths and type of protection. Typical cross sectional areas are 2.5mm2 (10kVA), 6mm2 (15kVA), 10mm2 (20kVA), 16mm2 (30kVA), as per AS / IEC 60950-1

4.When sizing battery cables, a maximum volt drop of 4 VDC is permissible at the current ratings given in Table 1. The load equipment is generally connected to a distribution board containing individually protected busbars rather than connected directly to the UPS output. The output cables from paralleled units to the parallel distribution bus should be of same length so as to optimise the sharing of current. Do not form coils, so as to minimise the formation of electromagnetic interference.

5.For terminal location – refer to 4.0 - Installation Drawings)

Table 2 Distance from floor to connection point on the equipment

 

Minimum Distance

UPS

mm (in.)

 

 

Rectifier A.C. Input supply

284 (11-1/5)

 

 

Bypass A.C. Input supply

284 (11-1/5)

 

 

UPS Output A.C.

369 (14-1/2)

 

 

Battery Power

369 (14-1/2)

 

 

Auxiliary cables: Monitor board (U2)

1104 (43-1/2)

 

 

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Liebert NX UPS System user manual Power Cables, Maximum steady state AC and DC currents