Lincoln Electric SVM100-A service manual Troubleshooting & Repair

Models: SVM100-A

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F-11

TROUBLESHOOTING & REPAIR

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

Observe Safety Guidelines

 

 

 

 

 

 

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TIG MODE PROBLEMS

 

 

 

 

 

 

 

 

Lack of penetration in AC TIG

 

 

1. Manual balance control set

 

 

1.

SCR bridge may be faulty. See

 

 

 

welding.

 

 

 

improperly - set to negative

 

 

 

Static and Active SCR Tests.

 

 

 

 

 

 

 

10 (-10) for maximum

 

 

2.

Protection/Snubber board may

 

 

 

 

 

 

 

penetration.

 

 

 

 

 

 

 

 

 

 

 

 

 

be faulty. See Protection/

 

 

 

 

 

 

 

 

 

 

 

Snubber Board Continuity Test.

 

 

 

 

 

 

 

 

 

 

3. Control board may be faulty.-

 

 

 

 

 

 

 

 

 

 

 

Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

Black areas along weld bead.

 

 

1. Tungsten electrode may be

 

 

This may be a welding procedure

 

 

 

 

 

 

 

contaminated. Replace or

 

 

problem.

 

 

 

 

 

 

 

sharpen.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact The Lincoln Electric

 

 

 

 

 

 

 

2. Shielding gas flow may be

 

 

Service Department (216) 383-

 

 

 

 

 

 

 

insufficient.

 

 

2531 or 1-800-833-9353 (WELD).

 

 

 

 

 

 

 

3. Contaminated gas or faulty

 

 

 

 

 

 

 

 

 

 

 

 

gas line or torch.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Black areas along weld bead at or

 

 

1. Increase post flow time.

 

 

This may be a welding procedure

 

 

 

near end of weld.

 

 

 

 

 

 

problem.

 

 

 

 

 

 

 

 

 

 

Contact The Lincoln Electric

 

 

 

 

 

 

 

 

 

 

Service Department (216) 383-

 

 

 

 

 

 

 

 

 

 

2531 or 1-800-833-9353 (WELD).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed call 216-383-2531 or 1-800-833-9353.

SQUARE WAVE TIG 255

Page 52
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Lincoln Electric SVM100-A service manual Troubleshooting & Repair