Lincoln Electric SVM100-A service manual Function Problems

Models: SVM100-A

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F-7

 

TROUBLESHOOTING & REPAIR

 

 

 

TROUBLESHOOTING GUIDE

 

 

Observe Safety Guidelines

 

 

 

 

 

 

 

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUNCTION PROBLEMS

 

 

 

 

 

 

 

The yellow light (PL1) on the front

 

 

1. Normal condition - this light

 

 

 

 

 

 

 

panel is not lit.

 

 

 

will glow only if machine is in

 

 

 

 

 

 

 

 

 

 

 

 

an overheated condition.

 

 

 

 

 

 

 

 

 

 

 

 

(Thermal overload).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

One or more keypad lights (LEDS)

 

 

1. Be sure that the proper weld

 

 

1. Check the Keypad LED board

 

 

 

are dark and cannot be lit when

 

 

mode is selected. For

 

 

to the Control board harness.

 

 

 

their respective keys are pressed -

 

 

example, the high frequency

 

 

The plugs may be loose or

 

 

 

machine is operable.

 

 

 

keys and keypad lights

 

 

defective.

 

 

 

 

 

 

 

 

(LEDS) are not active in the

 

 

2. If only one red LED won’t light,

 

 

 

 

 

 

 

 

stick mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

the LED PC Board may be

 

 

 

 

 

 

 

 

 

 

 

defective. Replace.

 

 

 

 

 

 

 

 

 

 

 

3. If three or more red LEDS do

 

 

 

 

 

 

 

 

 

 

 

not light, the Control board may

 

 

 

 

 

 

 

 

 

 

 

be faulty. Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

The Beeper (Piezoelectric Buzzer)

 

 

1. Background noise may be too

 

 

1. Watch the Control Panel

 

 

 

cannot be heard - machine operat-

 

 

loud for user to hear beeper.

 

 

Display to see if the keys are

 

 

 

ing normally.

 

 

 

 

 

 

responding properly to key

 

 

 

 

 

 

 

 

 

 

 

presses. If so then the Buzzer

 

 

 

 

 

 

 

 

 

 

 

may be defective. Replace the

 

 

 

 

 

 

 

 

 

 

 

Piezo Electric Buzzer. HINT-

 

 

 

 

 

 

 

 

 

 

 

The Piezo Electric Buzzer

 

 

 

 

 

 

 

 

 

 

 

may be checked by applying

 

 

 

 

 

 

 

 

 

 

 

a 9vdc signal to the buzzer

 

 

 

 

 

 

 

 

 

 

 

leads. Red lead to +. Black

 

 

 

 

 

 

 

 

 

 

 

lead to –.

 

 

 

 

 

 

 

 

 

 

 

2. The Control board may be

 

 

 

 

 

 

 

 

 

 

 

faulty. Check for the presence

 

 

 

 

 

 

 

 

 

 

 

of 15vdc at pins 6J6 to 13J6 at

 

 

 

 

 

 

 

 

 

 

 

the Control board. See figure

 

 

 

 

 

 

 

 

 

 

 

at end of this Guide. The 15vdc

 

 

 

 

 

 

 

 

 

 

 

will be present for a very short

 

 

 

 

 

 

 

 

 

 

 

period of time when a key is

 

 

 

 

 

 

 

 

 

 

 

pressed. If the voltage is not

 

 

 

 

 

 

 

 

 

 

 

present then replace the

 

 

 

 

 

 

 

 

 

 

 

Control board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed call 216-383-2531 or 1-800-833-9353.

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Lincoln Electric SVM100-A service manual Function Problems