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TROUBLESHOOTING & REPAIR

 

F-44

RETEST AFTER REPAIR

 

 

 

 

 

 

Should a machine under test be rejected for

NOTE: 50 Hz machines may be tested

 

 

any reason requiring the removal of any

using 60 Hz power.

 

 

mechanical part that could affect the

 

 

 

 

 

machine’s electrical characteristics, or if any

 

 

 

 

 

electrical components are repaired or

 

 

 

 

 

replaced, the machine must be retested.

 

 

 

 

 

 

 

INPUT IDLE AMPS

 

 

 

 

 

 

 

 

 

 

Input Volts/Hertz

Maximum Idle Amps

 

 

 

 

208/60

 

44.0

 

 

 

 

 

 

 

 

 

 

 

230/60

 

40.0

 

 

 

 

 

 

 

 

 

 

 

200/50

 

47.0

 

 

 

 

 

 

 

 

 

 

 

220/50

 

43.0

 

 

 

 

 

 

 

 

 

 

 

380/50

 

25.0

 

 

 

 

 

 

 

 

 

 

 

Voltage Across

Power Factor

 

447-473 VAC

 

 

 

Capacitors

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPEN CIRCUIT VOLTAGES

 

 

 

 

 

 

 

 

 

 

 

 

Stick Mode OCV

AC

69 – 73 VAC

 

 

 

DC

69 – 73 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TIG Mode OCV

AC

46 – 54 VAC

 

 

 

DC

46 – 54 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

MAXIMUM ACCEPTABLE OUTPUT VOLTAGE –

AT MINIMUM OUTPUT SETTINGS

TIG Modes

5 Amps @ 12 Volts

 

 

MINIMUM ACCEPTABLE OUTPUT VOLTAGE –

AT MAXIMUM OUTPUT SETTINGS

TIG Modes

255 Amps @ 29 Volts

 

 

RECOMMENDED METERS FOR MACHINE OUTPUT TESTS

VOLTMETER:

AC and DC True RMS Meter – Fluke 8922A or equivalent

AMMETER:

Columbia Type AX AC or DC Tong Ammeter

IMPORTANT: IF OTHER TYPE METERS ARE USED RESULTS MAY NOT BE ACCURATE.

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Lincoln Electric SVM100-A service manual Retest After Repair, Input Idle Amps, Recommended Meters for Machine Output Tests