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F-3

 

TROUBLESHOOTING & REPAIR

 

 

 

TROUBLESHOOTING GUIDE

 

 

 

Observe Safety Guidelines

 

 

 

 

 

 

 

 

 

 

detailed in the beginning of this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

 

 

 

MISADJUSTMENT(S)

 

 

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

 

 

 

 

Major Physical or Electrical

 

 

 

1. Contact The Lincoln Electric

 

 

 

 

 

 

 

 

Damage is Evident.

 

 

 

Service Dept. (216) 383-2531

 

 

 

 

 

 

 

 

 

 

 

 

 

or 1-800-833-9353 (WELD).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine is Dead -

 

 

 

1. Make certain that the input

 

 

1.

Check input power switch (S1).

 

 

 

No Output - No Fan

 

 

 

power switch is in the “ON”

 

 

 

It may be faulty.

 

 

 

No Displays.

 

 

 

position.

 

 

2.

Check for open or broken pri-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Check the input voltage at the

 

 

 

mary leads to main transformer

 

 

 

 

 

 

 

 

machine. Input voltage must

 

 

 

(T1).

 

 

 

 

 

 

 

 

match the rating plate and

 

 

3.

Check auxiliary (115vac) power

 

 

 

 

 

 

 

 

reconnect the panel.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

winding in the main transformer

 

 

 

 

 

 

 

 

3. Blown or missing fuses in

 

 

 

(T1).

 

 

 

 

 

 

 

 

input line.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fan runs - Display and control

 

 

1. Check for proper input

 

 

1.

Secondary thermostat may be

 

 

 

panel dark. No output from

 

 

 

voltages. As per nameplate

 

 

 

open. Check for glowing yel-

 

 

 

machine in either Stick or TIG

 

 

and reconnect panel.

 

 

 

low light on front panel

 

 

 

modes.

 

 

 

 

 

 

2.

Control transformer (T2) may

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be faulty. See Control

 

 

 

 

 

 

 

 

 

 

 

 

Transformer Voltage Test.

 

 

 

 

 

 

 

 

 

 

 

3.

Protection/Snubber board may

 

 

 

 

 

 

 

 

 

 

 

 

be faulty. See

 

 

 

 

 

 

 

 

 

 

 

 

Protection/Snubber Board

 

 

 

 

 

 

 

 

 

 

 

 

Continuity Test.

 

 

 

 

 

 

 

 

 

 

 

4.

Control Board may be faulty.

 

 

 

 

 

 

 

 

 

 

 

 

Replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact the Lincoln Electric Service Department for technical troubleshooting assistance before you proceed call 216-383-2531 or 1-800-833-9353.

SQUARE WAVE TIG 255

12/95

 

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Lincoln Electric SVM100-A service manual Troubleshooting Guide, Output Problems