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THEORY OF OPERATION

E-2

OUTPUT RECTIFICATION AND FEEDBACK CONTROL

 

 

 

 

POLARITY

 

 

BY-PASS

 

 

 

 

 

 

BOARD

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI-FREQ

 

 

 

 

 

 

 

 

TRANSFORMER

LINE

 

 

 

 

 

 

 

ELECTRODE

MAIN

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

R

X2

 

AC

DC+

 

 

 

E

 

SHUNT

 

 

 

 

SCR

 

 

C

 

 

 

 

 

 

 

 

 

BRIDGE

 

 

 

O

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

E

X1

 

AC

DC-

 

 

 

C

 

 

CHOKE

 

 

T

 

 

 

 

 

 

 

 

SIGNALSGATE

 

 

 

 

 

 

POWER

 

 

 

 

 

 

FEEDBACK

 

 

 

 

 

 

 

 

FACTOR

 

 

 

 

 

 

 

 

CAPACITORS

 

 

 

 

 

 

 

 

 

 

 

ARC START

 

 

LCD DISPLAY

 

 

 

 

 

 

 

 

 

115VAC

PROTECTION

115 VAC

CONTROL

KEYPAD

FAN

 

 

 

SNUBBER

 

GATE SIGNALS

BOARD

 

LED

 

 

BOARD

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

HI-FREQ

 

 

KEYPAD

 

 

 

 

 

115 VAC

 

 

 

 

115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VAC

 

 

24 VAC

 

 

 

 

 

 

CONTROL

18 VAC

 

 

 

115 VAC

 

 

TRANSFORMER

 

 

 

 

 

16 VAC

 

 

 

 

 

 

 

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115 VAC

 

HIGH VOLTAGE

HIGH FREQUENCY SPARK

 

 

 

TRANSFORMER

 

REMOTE

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

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The AC output from the main transformer secondary is rectified and controlled through the SCR bridge. Output current is sensed at the shunt, as a low volt- age signal, and fed back to the control board. The control board compares the commands of the keypad (or remote control) with the shunt feedback signal. The appropriate gate firing pulses are generated by

the control board and applied to the SCR bridge through the protection / snubber board. The control board controls the firing of the SCRs, thus controlling the output of the machine. See SCR Operation. The control board also powers and commands the keypad LED board and the display board.

SQUARE WAVE TIG 255

Page 35
Image 35
Lincoln Electric SVM100-A service manual Output Rectification and Feedback Control