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F-19

 

 

 

 

TROUBLESHOOTING & REPAIR

 

 

 

 

 

CONTROL TRANSFORMER (T2) VOLTAGE TEST (continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED (1)

1

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHITE (7)

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

RED (2)

2

 

END

 

 

 

 

 

BLACK (3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLACK (9)

3

9

 

FROM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YELLOW (10)

 

 

 

 

 

 

 

 

 

 

YELLOW (4)

4

 

 

 

VIEWED

 

 

 

 

 

BLUE (11)

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLUE (5)

5

11

 

 

 

 

 

 

 

ORANGE (12)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORANGE (6)

 

 

 

 

 

 

 

 

 

 

 

6

12

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG P8

G2150

SQUARE WAVE 255 CONTROL

FIGURE F.4 - CONTROL BOARD AND TRANSFORMER.

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7.Test the resistance from 8J14, on the protection/ snubber board, to the #432 lead at the control transformer. Also check resistance from 4J14, on the pro- tection/snubber board, to the #433 lead at the control transformer.

A.If zero ohms resistance is shown test is OK. Proceed to protection/ snubber board continuity test.

B.If resistance of any value is shown, check wires and connections.

8.Test for the correct AC voltages at Plug 8. See Figure F-4.

A.If one or more voltages are missing or incorrect, control transformer is faulty. Replace.

IMPORTANT: If the Control Transfor- mer is replaced refer to label on the new transformer for correct primary lead connections. If connected wrong, the machine will have no OCV output. If no OCV occurs reverse the control trans- former’s primary connections and re- check machine’s OCV.

Note: If main supply voltage varies, con- trol transformer voltages will vary accordingly.

Secondary

 

Approximate

Lead Colors

Plug P8

Voltages

 

 

 

Red to Red

1 to 2

36 VAC

Red to White

1 to 7

18 VAC

Yellow to Yellow

4 to 10

16 VAC

Black to Black

3 to 9

24 VAC

Orange to Orange

6 to 12

16 VAC

Blue to Blue

5 to 11

16 VAC

 

 

 

SQUARE WAVE TIG 255

Page 60
Image 60
Lincoln Electric SVM100-A service manual Control Transformer T2 Voltage Test, Figure F.4 Control Board and Transformer