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E-5

THEORY OF OPERATION

 

AC WELDING OUTPUT

 

 

 

POLARITY SWITCH

 

 

BY-PASS

 

 

 

 

 

BOARD

 

 

 

 

(AC POSITION)

 

 

 

 

 

 

 

 

WORK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI-FREQ

 

 

 

 

 

 

 

 

TRANSFORMER

LINE

 

 

 

 

 

 

 

ELECTRODE

MAIN

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

R

X2

 

AC

DC+

 

 

 

E

 

SHUNT

 

 

 

 

SCR

 

 

C

 

 

 

 

 

 

 

 

 

BRIDGE

 

 

 

O

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

E

X1

 

AC

DC-

 

 

 

C

 

 

CHOKE

 

 

T

 

 

 

 

 

 

 

 

SIGNALSGATE

 

 

 

 

 

 

POWER

 

 

 

 

 

 

FEEDBACK

 

 

 

 

 

 

 

 

FACTOR

 

 

 

 

 

 

 

 

CAPACITORS

 

 

 

 

 

 

 

 

 

 

 

ARC START

 

 

LCD DISPLAY

 

 

 

 

 

 

 

 

 

115VAC

PROTECTION

115 VAC

CONTROL

KEYPAD

FAN

 

 

 

SNUBBER

 

GATE SIGNALS

BOARD

 

LED

 

 

BOARD

 

 

BOARD

 

 

 

 

 

 

 

 

 

 

 

 

HI-FREQ

 

 

KEYPAD

 

 

 

 

 

115 VAC

 

 

 

 

115

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VAC

 

 

24 VAC

 

 

 

 

 

 

CONTROL

18 VAC

 

 

 

115 VAC

 

 

TRANSFORMER

 

 

 

 

 

16 VAC

 

 

 

 

 

 

 

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115 VAC

 

HIGH VOLTAGE

HIGH FREQUENCY SPARK

 

 

 

TRANSFORMER

 

REMOTE

 

 

 

 

 

 

 

 

 

CIRCUIT

 

 

 

RECEPTACLE

 

 

 

 

 

 

 

 

 

 

 

 

By rotating the polarity switch to the AC position the

to the other AC side of the bridge. The choke is now

welding power circuit is changed. One lead (X2) of

electrically across the negative and positive SCR

the main transformer secondary is connected to the

bridge connections. Due to the ability of the choke to

machine’s output work stud. The other secondary

store energy and the SCR’s ability to turn on at the

lead (X1) is connected to one of the AC connections

appropriate times, an AC Square Wave is developed

on the SCR bridge. The electrode stud is connected

and applied to the output studs.

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PRIMARY 1Ø

G CHOKE

G

G

G

AC WELDING CIRCUIT

ELECTRODE

AC

WORK

SQUARE WAVE TIG 255

Page 38
Image 38
Lincoln Electric SVM100-A service manual AC Welding Output, AC Welding Circuit