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THEORY OF OPERATION |
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AC WELDING OUTPUT
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| POLARITY SWITCH |
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| WORK | ||
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| TRANSFORMER |
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| ELECTRODE |
MAIN |
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SWITCH |
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TRANSFORMER |
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R | X2 |
| AC | DC+ |
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| SHUNT |
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| SCR |
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C |
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| BRIDGE |
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N |
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N |
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E | X1 |
| AC | DC- |
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| CHOKE |
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| SIGNALSGATE |
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POWER |
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| FEEDBACK | |
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FACTOR |
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CAPACITORS |
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| ARC START |
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| LCD DISPLAY | |
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| 115VAC | PROTECTION | 115 VAC | CONTROL | KEYPAD | |||
FAN |
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| SNUBBER |
| GATE SIGNALS | BOARD |
| LED | ||
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| KEYPAD | |
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| 115 VAC |
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| VAC |
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| CONTROL | 18 VAC |
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| 115 VAC |
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| 16 VAC |
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RECEPTACLE |
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| 115 VAC |
| HIGH VOLTAGE | HIGH FREQUENCY SPARK | |||
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| REMOTE |
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| CIRCUIT |
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| RECEPTACLE |
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By rotating the polarity switch to the AC position the | to the other AC side of the bridge. The choke is now |
welding power circuit is changed. One lead (X2) of | electrically across the negative and positive SCR |
the main transformer secondary is connected to the | bridge connections. Due to the ability of the choke to |
machine’s output work stud. The other secondary | store energy and the SCR’s ability to turn on at the |
lead (X1) is connected to one of the AC connections | appropriate times, an AC Square Wave is developed |
on the SCR bridge. The electrode stud is connected | and applied to the output studs. |
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PRIMARY 1Ø
G CHOKE
G
G
G
AC WELDING CIRCUIT
ELECTRODE
AC
WORK