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TROUBLESHOOTING & REPAIR
ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT
WARNING
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshoot- ing assistance before you proceed. Call
DESCRIPTION
The following procedure will aid the technician in removing and replacing the gasoline engine, stator and rotor for repair or replacement. This procedure is for Onan models only. Some pro- cedures may vary slightly for Kohler models.
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MATERIALS NEEDED
5/16" Nut driver
3/8" Wrench or socket wrench 7/16" Wrench or socket wrench 1/2" Wrench or socket wrench 3/4" Wrench
9/16" Wrench
1/2" Box end wrench Diagonal cutters Impact wrench
Loctite 271 thread sealant
3/8" Deep socket
Slot head screw driver Phillips head screw driver Gear puller (small)
Hoist, chains, straps
Feeler gauge (for air gap check) Machine Wiring Diagram Rubber or wooden mallet Torque wrench with 1/2" socket
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This procedure should take approximately 3 hours to perform.
