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F-37

F-37

TROUBLESHOOTING & REPAIR

OUTPUT RECTIFIER BRIDGE TEST (continued)

FIGURE F.15 – PLUG J41 AND RESISTOR R3 LOCATIONS

RESISTOR R3

C1(0N BLOWER

SIDE OF

BAFFLER)

C2

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CONTROL CIRCUIT

 

13 1J41 to POS TERMINAL ON C2 - 85V SUPPLY

 

INPUT POWER

14 2J41 to NEG TERMINAL ON C2 - 85V SUPPLY

 

 

 

 

 

PCB5

 

PCB2

BY-PASS

1

ANALOG POWER

PC BOARD

 

 

J41 PC BOARD

J60

1

J61

3

1

1

J42

1

J62

1

 

4

 

2

 

 

 

 

 

 

 

J41

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11 1J42 toPIN 3 of P50

 

 

 

CHOPPER POWER SUPPLY, 20V

105A 2J42 to3J13

 

 

 

 

 

 

WELD BOARD POWER SUPPLY, +5V TO CIRCUIT GROUND

5L 4J42 to GND. SCREW

 

 

 

 

 

 

FRAME GROUND

115A 5J42 to 1J13

 

 

 

 

 

 

WELD BOARD POWER SUPPLY, +15V TO CIRCUIT GROUND

12 6J42 to PIN 1 of P50

 

 

 

 

 

 

CHOPPER POWER SUPPLY, 20V

101A 7J42 to 2J13

 

 

 

 

 

 

CIRCUIT GROUND

116A 9J42 to 4J13

 

 

 

 

 

 

WELD BOARD POWER SUPPLY, -15V TO CIRCUIT GROUND

118A 10J42 to 5J13

 

 

 

 

 

 

WELD BOARD POWER SUPPLY, +15V TO CASE GROUND

 

 

 

 

BLOWER BAFFLE - SIDE OPPOSITE BLOWER

TEST PROCEDURE

1.Turn the engine off.

2.Perform the Case Cover Removal proce- dure.

3.Perform the Power Module Capacitor Discharge procedure.

GND K

6 1

7 2

GND L

8

3

 

 

9 4

10 5

J42

4.Disconnect plug J41 (with leads #13 and #14) from the Analog Power PC board. See Figure F.15.

5.If your machine has resistor R3, with the 11/32" nut driver, disconnect one end of resistor R3, either lead #252 or #253. See Figure F.15.

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RANGER 250

Page 87
Image 87
Lincoln Electric SVM150-A service manual Output Rectifier Bridge Test, Figure F.15 Plug J41 and Resistor R3 Locations