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TROUBLESHOOTING & REPAIR
CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued)
FIGURE F.1 – DOOR REMOVAL
ENGINE
ACCESS
DOOR
HINGES
REMOVAL PROCEDURE
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1.Turn the engine off.
2.Unlatch and open the engine service access doors.
3.For each door, lift up on the stop pin and slide the door off the hinge. It may be nec- essary to lightly tap the door with a rubber mallet to free it from the hinge. See Figure F.1.
4.Using the 9/16" wrench, remove the exhaust pipe extension.
5.Remove the cover seal from around the lift bail.
6.Using the 3/8" wrench, remove the sheet metal and machine screws holding the case cover in place.
7.Using the 3/8" wrench, remove the sheet metal screws from the right and left case sides. Tilt each side back and lift up to free the bottom tabs from their slots.
8. Lift the case cover off the machine.
NOTE: It is not necessary to remove the gas cap in order to take the case cover off the machine. Leave the gas cap on when working on the Ranger 250.
REPLACEMENT PROCEDURE
1.Install the right and left case sides and screw them in place.
2.Carefully set the case cover in place. Replace the lift bail cover seal.
3.Install the exhaust pipe extension.
4.Install the screws that hold the case cover in place.
5.Install the doors by lifting the stop pins and sliding each door onto its hinges.
6.Close and latch the doors.
