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TROUBLESHOOTING & REPAIR | ||||
Observe Safety Guidelines |
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| TROUBLESHOOTING GUIDE | |
detailed in the beginning of this manual. |
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PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||
(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||
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| ENGINE PROBLEMS |
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The engine shuts down shortly | 1. | Check for adequate fuel supply | 1. Check the RUN/STOP switch | |
after starting. |
| and a clean fuel filter. |
| and associated leads for loose |
| 2. | Low oil level. Fill to proper |
| or faulty connections. |
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| level. Start engine and look for | 2. | The oil pressure switch may be |
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| leaks. |
| faulty. Replace if necessary. |
| 3. | Check the battery cables for |
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| loose or faulty connections. |
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The engine will not idle down to low | 1. | Make sure the IDLER switch is | 1. | Check leads #210C and 215 for |
speed. The machine has normal |
| in the "AUTO" position. |
| loose or faulty connections. |
weld output and auxiliary power. | 2. | Make sure there is NOT an |
| See the Wiring Diagram. |
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| external load on the weld termi- | 2. Perform the Idler Solenoid | |
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| nals or the auxiliary power |
| Test. |
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| receptacles. | 3. The Control Board may be | |
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| 3. | Check for mechanical restric- |
| faulty. |
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| tions in the idler solenoid link- |
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| age. |
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The engine will not go to high idle | 1. | Make sure the auxiliary power | 1. Make sure leads #3 and #6 | |
when using the auxiliary power. |
| leads are tight. |
| pass through the toroid twice in |
Auxiliary power is normal when the | 2. | The automatic idler may not |
| opposite directions. See the |
IDLER switch is in the "HIGH" posi- |
| Wiring Diagram. | ||
| function if the auxiliary power is |
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tion. Automatic idle function works |
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| loaded to less than 100 watts. |
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properly when the welding termi- |
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nals are loaded. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call